Crash Discrimination Algorithm for Vehicle Safety Systems

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Solution Overview

Problem

Current vehicle safety systems struggle to accurately discriminate between various types of crash events, such as oblique moving deformable barrier, full frontal, offset, oblique/angular, and small overlap crashes, which affects the timely and appropriate deployment of occupant protection devices, and these systems are often platform-dependent, leading to inconsistent performance across different vehicle configurations.

Innovation Solution

A vehicle safety system equipped with front and side impact sensors, including crush zone and multi-axis sensors, that implement a discrimination algorithm to classify crash events by comparing sensor data from left-hand, right-hand, and central sensors, allowing for the identification of oblique moving deformable barrier crashes and other types, and controlling the deployment timing of actuatable restraining devices accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If simple accelerometer-based crash detection is used, then the system is easy to operate and low cost, but the measurement precision and ability to discriminate between different crash types is insufficient

Engineering Contradiction:
Improvecrash event discrimination accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the crash detection function into multiple specialized sensors positioned at different locations (frontal, side, rear impact sensors and crush zone sensors). Each sensor monitors specific crash parameters, and the controller integrates these segmented measurements to achieve accurate discrimination between different crash types without requiring a single overly complex sensor system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-axis acceleration measurement to multi-dimensional crash parameter monitoring by incorporating sensors that measure acceleration in multiple directions (frontal, lateral, longitudinal) and at multiple locations throughout the vehicle. This dimensional expansion enables the system to distinguish between various crash types based on the unique signature of acceleration vectors and patterns.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If platform-dependent discrimination schemes are implemented, then the system can be optimized for specific vehicle configurations, but the adaptability to different vehicle platforms is reduced

Engineering Contradiction:
Improvevehicle platform adaptabilityVSAvoidcrash event identification consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements a universal discrimination system where the controller uses the same multi-sensor configuration and discrimination algorithm across different vehicle platforms. The system is designed to function reliably whether the vehicle is equipped with two-wheel drive or four-wheel drive, front-engine or mid-engine layouts, by focusing on universal crash physics rather than platform-specific characteristics.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent adjusts discrimination thresholds and parameters based on vehicle-specific characteristics such as weight distribution, sensor locations, and crash test data for each platform. The controller modifies operational parameters like acceleration thresholds and timing windows to account for differences in vehicle mass, suspension characteristics, and structural response, thereby maintaining reliable crash identification across diverse platforms.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple sensors and complex discrimination algorithms are deployed, then crash event discrimination accuracy improves, but the processing time and system response delay increase

Engineering Contradiction:
Improvecrash type classification accuracyVSAvoiddeployment response time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent pre-programs the controller with discrimination algorithms and threshold values determined through extensive crash testing and simulation. During a crash event, the controller immediately compares sensor inputs against pre-established criteria and deployment maps, eliminating the need for complex real-time calculations. This preliminary preparation enables rapid discrimination and deployment decisions within milliseconds of crash initiation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a streamlined discrimination process that skips unnecessary intermediate analysis steps by using direct threshold comparisons and pattern recognition based on pre-characterized crash signatures. The system rapidly evaluates key parameters (acceleration magnitude, direction, duration, and sensor correlation) against stored reference patterns, enabling quick classification of crash type and immediate activation of appropriate restraint systems without prolonged processing delays.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively discriminates between different crash types, enabling precise and timely activation of occupant protection devices, improving safety by ensuring appropriate responses to varying crash scenarios and adapting to different vehicle platforms.

Implementation Method 1

front impact sensors configured to measure acceleration in the longitudinal direction of the vehicle

Methodology Applied
Scientific EffectAcceleration sensing: Accelerometer

Implementation Method 2

side impact sensors configured to measure acceleration in the longitudinal direction of the vehicle and lateral direction of the vehicle

Methodology Applied
Scientific EffectMulti-axis acceleration sensing: Accelerometer

Data Source

PatentUS11104284B2Enhanced discrimination method and apparatus for controlling an actuatable restraining device
Publication Date: 2021.08.31 ZF ACTIVE SAFETY & ELECTRONICS US LLC
  • US11104284B2 patent drawing
  • US11104284B2 patent drawing
  • US11104284B2 patent drawing

AI summary

A method for controlling an actuatable restraining device includes sensing a plurality of crash event indications in response to a crash event. The method also includes classifying the crash event in response to comparing the sensed crash event indications against one another to identify an oblique moving deformable barrier crash event. The method further includes controlling deployment timing of the actuatable restraining device in response to the classification of the crash event.