Crash Dummy Response Curve Alignment for Impact Limit Values

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Solution Overview

Problem

Current methods for constructing performance limit values for crash dummy parts fail to accurately evaluate their technical performance in complex crash scenarios, as they are based on single test conditions and do not account for varying impact and crash loads encountered in real-world vehicle crashes.

Innovation Solution

A method that determines a standard response curve and alignment times for crash dummy response curves under different impact test conditions, aligns these curves based on cumulative differences, and calculates an impact response performance limit value function to provide reliable performance evaluations across various test conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If performance limit values are constructed based on single test condition and repeated tests, then the construction process is simple, but the accuracy of evaluating dummy performance in complex crash scenarios is insufficient

Engineering Contradiction:
Improveaccuracy of dummy performance evaluationVSAvoidcomplexity of limit value construction method
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the continuous response curves into multiple discrete data points at specific time intervals. This segmentation allows for precise comparison and alignment of response characteristics across different test conditions while maintaining a systematic construction approach for performance limit values

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a new dimension by constructing performance limit values that accommodate multiple test conditions rather than relying on a single test condition. This multi-dimensional approach enables accurate evaluation across varying crash scenarios while organizing data systematically

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If performance limit values are based on single test condition, then the test protocol is simple, but it cannot account for varying impact and crash loads in real-world scenarios

Engineering Contradiction:
Improveadaptability to various crash scenariosVSAvoidtime for conducting multiple tests
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent creates universal performance limit values that can be applied across multiple test conditions and crash scenarios. This multi-functional approach allows a single set of limit values to evaluate dummy performance whether the dummy is used in vehicle crash tests, barrier tests, or other impact scenarios, eliminating the need for separate limit values for each test type

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent performs preliminary alignment and normalization of response curves from multiple test conditions during the limit value construction phase. By pre-processing the data to account for variations in test conditions, the method eliminates the need for additional corrective tests later, saving time while ensuring comprehensive scenario coverage

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If response curves with different phases, amplitudes and types are compared directly, then the comparison is straightforward, but the accuracy of limit value for each dummy part is affected

Engineering Contradiction:
Improveaccuracy of limit value for each dummy partVSAvoidcomplexity of curve alignment process
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by performing alignment and normalization operations on specific segments of response curves rather than treating them as uniform entities. This allows for precise matching of corresponding phases and features (such as peak responses and transition periods) across curves with different overall characteristics, ensuring accurate part-specific limit values

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transforms response curves by adjusting parameters such as time scaling, amplitude normalization, and phase alignment. These parameter changes enable curves with different characteristics to be compared on a common basis, allowing accurate determination of performance limit values for each dummy part while accounting for variations in response behavior

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11650132B1Construction method for impact response performance limit value of crash dummy and electronic device
Publication Date: 2023.05.16 CHINA AUTOMOTIVE TECH & RES CENT CO LTD
  • US11650132B1 patent drawing
  • US11650132B1 patent drawing
  • US11650132B1 patent drawing

AI summary

The present invention relates to the field of passive safety testing of vehicles, in particular to a construction method for an impact response performance limit value of a crash dummy and an electronic device. The method includes: determining, according to response curves of the crash dummy under different impact test conditions, a standard response curve and alignment starting time and ending time of each response curve; aligning, according to differences between other response curves except the standard response curve and the standard response curve, other response curves except the standard response curve with the standard response curve; and determining, according to all the aligned response curves, an impact response performance limit value function of the crash dummy, where the differences include cumulative differences or cumulative variances. The method can truly, accurately and effectively construct a performance limit value of a dummy part under various impact tests.