Collapsible Crash Pad Support Using Torsion Rod Energy Absorption

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Solution Overview

Problem

Current rock climbing crash pads are heavy, bulky, and prone to sliding, which can compromise safety and convenience during falls.

Innovation Solution

A crash absorption device with horizontal torsion rods connected to bendable legs, designed to absorb energy through bending and torsion, which can be collapsed and stowed for easy transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If crash pads are made heavy and bulky to provide sufficient cushioning, then energy absorption capability is improved, but portability and ease of transport deteriorate

Engineering Contradiction:
Improveenergy absorption capabilityVSAvoidweight of crash pad
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The crash absorption device is divided into multiple detachable components including torsion rods, bendable legs, cross members, and connectors. These segmented parts can be assembled to provide sufficient energy absorption capability when deployed, yet easily disassembled and packed for portable transport, resolving the contradiction between reliability and weight.

Inventive Principle:
Principle #1Segmentation

2Reliability

If crash pads are made bulky to absorb impact energy, then protective function is improved, but storage space requirements increase

Engineering Contradiction:
Improveprotective functionVSAvoidvolume of crash pad
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The device components are designed to nest within each other during storage, with bendable legs collapsing alongside torsion rods and cross members. This nesting configuration dramatically reduces the volume required for storage and transport while maintaining the full protective function when assembled and deployed.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If crash pads are designed to be stable during use, then safety is improved, but ease of assembly and disassembly deteriorates

Engineering Contradiction:
Improvestability during useVSAvoidease of assembly and disassembly
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The device employs dynamic connection mechanisms including removable connectors, detachable joints, and collapsible structures that provide stable interconnections during use but allow rapid assembly and disassembly. The torsion rods and bendable legs feature connection points that secure firmly during impact absorption yet can be quickly released for portability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively absorbs impacting energy, stabilizes crash pads to prevent sliding, and can be easily configured for transport and storage, enhancing safety and convenience for rock climbers.

Implementation Method 1

horizontal torsion rods connected to bendable legs that extend downward... elements that absorb energy via bending, torsion, or both

Methodology Applied
Scientific EffectTorsion: Torsion Spring

Implementation Method 2

horizontal torsion rods connected to bendable legs that extend downward... elements that absorb energy via bending, torsion, or both

Methodology Applied
Scientific EffectBending: Deformation

Implementation Method 3

The torsion rods may include helical coils to allow the rods to twist and to bias them back into alignment

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12305730B2Crash absorption device
Publication Date: 2025.05.20 AMRHEIN FREDERICK J
  • US12305730B2 patent drawing
  • US12305730B2 patent drawing
  • US12305730B2 patent drawing

AI summary

Crash absorption device for absorbing impacting energy, for example for cushioning falls. The crash absorption device may be used with a crash pad, by placing the crash absorption device under the pad. The pad may be secured in place so that it does not slide off the crash absorption. Crash absorption devices are energy absorbing and displacing apparatus typically placed on flooring or the ground beneath a crash pad to protect a falling object or person (for example a rock climber) from destructive impacting forces. Some devices are designed to be disassembled or folded for stowage. Crash absorption devices may include elements that absorb energy via bending, torsion, or both.