Crawler Track Relief Surface Heat Dissipation

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Solution Overview

Problem

Crawler tracks experience excessive wear due to high temperatures when traveling on roads, leading to disproportionate wear of the running belt.

Innovation Solution

The crawler track design features a support element with a relief surface and an air duct to enhance heat transfer, along with a metal content in the contact element for improved thermal conductivity, and a cooling system with nozzles to apply liquid cooling fluid directly to the running belt.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the contact element is made with a flat support element design, then the structure is simple, but the heat transfer from the contact element to the support element is insufficient, leading to high temperatures and disproportionate wear of the running belt

Engineering Contradiction:
Improvetemperature of the running beltVSAvoidwear of the running belt
Core Design Contradiction:
TemperatureVSLoss of substance

Solution Approach 1:

The support element is designed with a relief structure that creates localized variations in surface topology. This relief includes raised areas extending from a base plane into the contact element, which concentrates heat transfer pathways in specific zones. The non-uniform surface geometry enhances thermal contact between the contact element and support element at critical locations, improving overall heat dissipation from the running belt without requiring a complete redesign of the entire structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The relief structure adds a vertical dimension to the otherwise flat support element surface. By extending raised areas into the contact element, the design transforms a two-dimensional contact interface into a three-dimensional thermal pathway network. This dimensional enhancement creates multiple heat transfer channels through the support element, significantly improving thermal conductivity from the contact element while maintaining structural integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If a relief structure with raised areas is introduced into the support element, then the contact surface area is enlarged and heat transfer is improved, but the structural complexity of the support element increases

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidstructure of the support element
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

Rather than making the entire support element complex, the relief structure is applied locally to specific zones where heat transfer enhancement is most needed. The raised areas are strategically positioned to maximize thermal contact with the contact element while minimizing overall structural complexity. This localized approach achieves improved heat transfer efficiency without requiring a complete redesign of the entire support element geometry.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The relief structure creates a pseudo-porous configuration within the support element, with raised areas and recessed zones forming a network of thermal pathways. This porous-like structure increases the effective surface area and creates multiple heat transfer channels without significantly increasing the overall volume or mass of the support element. The porous geometry enhances thermal conductivity while maintaining manufacturing feasibility.

Inventive Principle:
Principle #31Porous materials

3Ease of operation

If the contact element uses a rubber coating made of elastomer, then it provides good contact with the track, but the thermal conductivity is insufficient to dissipate heat energy quickly

Engineering Contradiction:
Improvecontact with the trackVSAvoidheat dissipation capability
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The contact element is designed as a composite structure combining an elastomeric rubber coating with thermally conductive materials or structures. The elastomer layer maintains excellent contact with the track surface, while the underlying support element with its relief structure and raised areas provides enhanced thermal pathways. This composite approach leverages the advantages of both materials: the elastomer's compliance and contact capability, and the support element's improved heat transfer properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The relief structure on the support element acts as an intermediary thermal pathway between the elastomeric contact element and the main wheel assembly. The raised areas of the relief structure penetrate into the contact element, creating direct thermal contact pathways that bridge the thermal gap between the low-conductivity elastomer and the high-conductivity metal support element. This intermediary structure enables efficient heat transfer without compromising the elastomer's contact properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces the temperature of the running belt by increasing heat dissipation, thereby minimizing wear and improving the overall cooling efficiency compared to prior art.

Implementation Method 1

the relief, due to the associated increase in the contact area compared to a flat design of the support element, results in improved heat transfer from the contact element to the support element

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

the support element is equipped with at least one air duct. Such an air duct improves heat transfer from the support element to the ambient air by increasing the surface area at which said heat transfer takes place

Methodology Applied
Scientific EffectHeat transfer: Convection

Implementation Method 3

a cooling system with nozzles to apply liquid cooling fluid directly to the running belt

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Data Source

PatentEP3789278B1Caterpillar track
Publication Date: 2023.09.27 CLAAS INDUSTRIETECHNIK GMBH
  • EP3789278B1 patent drawingFigure 1
  • EP3789278B1 patent drawingFigure 2
  • EP3789278B1 patent drawingFigure 3

AI summary

The present application relates to a tracked undercarriage (1), in particular for an agricultural machine (2), comprising two main wheels (3, 4) arranged one behind the other and opposite each other in the longitudinal direction of the tracked undercarriage (1), at least one running belt (5) spanning the main wheels (3, 4), wherein the main wheels (3, 4) each have at least one guide section (6) extending in the circumferential direction of the respective main wheel (3, 4), by means of which the running belt (5) can be guided, wherein the main wheels (3, 4) each have at least one transmission unit (8) which is arranged on the belt side of at least one guide section (6) of at least one of the main wheels (3, 4), wherein the transmission unit (8) comprises a wheel-side support element (9) and a contact element (7) connected to the support element (9) on the belt side, which is suitable for coming into direct contact with the running belt (5).In order to provide a crawler track whose wear is reduced compared to known crawler tracks, it is proposed according to the invention that a belt side (10) of the support element (9) facing the contact element (7) is formed with a relief, so that a connecting surface (30) between the contact element (7) and the support element (9) is enlarged compared to a base surface (31) of the contact element (7).