CRC Signal Handshake for Power Tool Battery Connection Faults

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Solution Overview

Problem

The challenge of achieving a reliable and uninterrupted connection between a power tool and a rechargeable battery is complicated by mechanical loads, vibrations, and vibrations, leading to potential power fluctuations and data transmission disruptions, which can cause malfunctions and inefficiencies.

Innovation Solution

A method involving cyclic redundancy checks and predetermined time periods to detect errors in signal transmission, adjusting operating states based on signal reception, and using wireless or wired data transmission technologies to ensure robust communication between the power tool and rechargeable battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If mechanical attachment components and electrical connecting terminals are designed to be simple for easy handling, then ease of operation is improved, but reliability deteriorates due to inability to withstand mechanical loads, vibrations, and shaking

Engineering Contradiction:
Improveease of attaching and removing batteryVSAvoidconnection stability under mechanical stress
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connection apparatus is divided into separate functional components: mechanical attachment components (rail system or plug-in connection) for easy handling, and electrical connecting terminals (positive and negative contacts) for energy and data transmission. This segmentation allows each component to be optimized independently - the mechanical parts for ease of operation and the electrical parts for reliable signal transmission under mechanical stress.

Inventive Principle:
Principle #1Segmentation

2Reliability

If data transmission is continuous to maintain communication, then reliability is improved, but loss of time increases due to retransmission of data packets when errors occur

Engineering Contradiction:
Improvedata transmission accuracyVSAvoidtime for error detection and retransmission
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

A cyclic redundancy check (CRC) value is calculated and attached to each data packet before transmission as a preliminary error-detection mechanism. This preliminary action allows the receiving device to immediately verify data integrity upon receipt without requiring complex post-transmission verification, enabling rapid error detection and minimizing retransmission delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements a feedback mechanism where the receiving device sends acknowledgment signals back to the transmitting device. When data is received correctly (verified by CRC), an acknowledgment is sent; when errors are detected, a negative acknowledgment triggers retransmission. This feedback loop ensures reliable communication while minimizing unnecessary retransmissions.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If error detection mechanisms are implemented to ensure data accuracy, then measurement precision is improved, but device complexity increases due to additional communication protocols and processing steps

Engineering Contradiction:
Improvedata transmission accuracyVSAvoidcommunication system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cyclic redundancy check value acts as an intermediary element between the data payload and the transmission protocol. Rather than implementing complex error-correcting codes or sophisticated verification algorithms, the system uses this simple mathematical checksum as a mediator to detect transmission errors. The CRC value is calculated using straightforward polynomial division, adding minimal processing complexity while providing robust error detection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12526074B2Cyclic redundancy check for a communication method
Publication Date: 2026.01.13 HILTI AG
  • US12526074B2 patent drawing
  • US12526074B2 patent drawing
  • US12526074B2 patent drawing

AI summary

Method of transmitting a first signal from the first transceiver to the second transceiver, transmitting a second signal if, after determining a checksum, no error can be detected in a first component; transmitting the first signal from the first transceiver to the second transceiver if no second signal has been received by the first transceiver after expiry of a first predetermined period; adjusting the first participant from a first operating state to a second operating state if no first signal is received after a second predetermined period or if no second signal is received after a third predetermined period; or transmitting a fourth signal from the first transceiver to the second transceiver in order to adjust the second participant from a first operating state to a second operating state if no first signal is received by the second transceiver after a second predetermined period or if no second signal is received by the first transceiver after a third predetermined period of time.