Controlled-Release Fertilizer Coating for Hydroponic Nutrient Delivery

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Solution Overview

Problem

Traditional cultivation methods, such as flood irrigation and mass spraying, are wasteful of resources and harmful to the environment, and hydroponic cultivation has not been effectively used for perennial plants due to perceived cost inefficiencies and root system requirements.

Innovation Solution

A controlled-release fertilizer (CRF) formulation with a balanced N-P-K ratio, coated with polyolefin or polyurethane, is used in hydroponic systems to provide nutrients efficiently and effectively, reducing the need for frequent applications and minimizing environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional flood irrigation and mass spraying are used, then plants can be grown in organized rows with established practices, but resources are wasted and environmental damage occurs

Engineering Contradiction:
Improveease of cultivationVSAvoidwater and chemical resources
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The patent changes the fundamental parameter of growing medium from soil to hydroponic solution, enabling precise control of nutrient delivery and eliminating the need for flood irrigation and mass spraying, thereby resolving the contradiction between ease of cultivation and resource waste

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses inert media such as perlite, rock wool, clay pellets, peat moss, or vermiculite to support roots and automatically deliver nutrients through the hydroponic solution, eliminating the need for traditional cultivation practices and reducing resource waste

Inventive Principle:
Principle #25Self-service

2Ease of manufacture

If flood irrigation is used to grow plants in soil, then plants can be cultivated using conventional methods, but water is lost through evaporation and migration below the root zone

Engineering Contradiction:
Improvecultivation methodVSAvoidwater loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent changes the state of water delivery from bulk flood irrigation to controlled hydroponic solution delivery, where water and nutrients are supplied directly to the root zone in precise amounts, eliminating evaporation losses and downward migration beyond the root zone

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The inert growing media act as intermediaries that hold the hydroponic solution close to the roots, ensuring water and nutrients are delivered efficiently without loss through evaporation or migration, while still supporting plant growth

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of substance

If hydroponic cultivation is used for perennial plants with large root systems, then nutrient delivery can be precise and efficient, but large planting containers would be required which are not cost effective

Engineering Contradiction:
Improvenutrient efficiencyVSAvoidcontainer size
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent segments the root system support function across multiple inert media components (perlite, rock wool, clay pellets, peat moss, or vermiculite) that can be contained in smaller, more manageable containers while still providing adequate support and nutrient delivery for perennial plants

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite inert media systems combining multiple materials (perlite, rock wool, clay pellets, peat moss, or vermiculite) to provide both structural support for large root systems and efficient nutrient delivery in compact containers, resolving the contradiction between nutrient efficiency and container size

Inventive Principle:
Principle #40Composite materials

4Manufacturing precision

If controlled-release fertilizer with balanced N-P-K ratio is used in hydroponic systems, then nutrient delivery becomes precise and sustained, but the system complexity increases

Engineering Contradiction:
Improvenutrient delivery precisionVSAvoidfertilizer formulation complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent changes the fertilizer formulation to controlled-release types with balanced N-P-K ratios, which automatically regulate nutrient delivery rates and composition, achieving precision nutrient delivery without complex control systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The controlled-release fertilizer formulations self-regulate nutrient delivery based on environmental conditions and plant needs, providing precise and sustained nutrient supply without requiring complex external control mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CRF formulation allows for precise and sustained nutrient delivery, promoting healthier plant growth and increased yields while reducing water and chemical usage, and is suitable for both vegetables and medical cannabis, offering a cost-effective and environmentally friendly alternative to traditional methods.

Implementation Method 1

A controlled-release fertilizer (CRF) formulation with a balanced N-P-K ratio, coated with polyolefin or polyurethane

Methodology Applied
Scientific EffectPolymer coating barrier effect: Coatings

Implementation Method 2

The CRF formulation allows for precise and sustained nutrient delivery

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 3

provide nutrients efficiently and effectively

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS9527778B2Method of hydroponically growing plants
Publication Date: 2016.12.27 PROFILE PRODUCTS LLC

AI summary

A method of hydroponic growing of plants comprising hydroponically growing the plants in the presence of a controlled release hydroponic fertilizer composition. The hydroponic fertilizer composition comprises a polymerically coated controlled release fertilization nutrient formulation wherein the coated formulation has an N-P-K ratio wherein the N-K ratio is substantially balanced and further comprises micronutrients and optionally chelated iron.