Crimp Terminal Holder With Linear-Rotary Alignment Control

The locator is transformed from a fixed-point rotated structure to a dynamically adjustable structure with multiple degrees of freedom. The terminal holder can move linearly along the X and Y axes and rotate independently, allowing real-time adjustment of positioning parameters to achieve precise terminal orientation and positioning while maintaining ease of operation through motorized control.

The invention adds dimensional freedom by introducing linear movement capabilities along multiple axes in addition to rotational capability. The terminal holder can now position terminals in three-dimensional space (X, Y, Z movements) plus rotation, transforming the single-degree-of-freedom fixed-point rotation into a multi-degree-of-freedom system that achieves superior positioning precision.

The system incorporates self-positioning capabilities through automated motors and controllers that eliminate the need for manual intervention. The terminal holder automatically adjusts its position and orientation based on programmed coordinates, and the system includes self-alignment features that ensure precise terminal positioning without requiring operator skill or manual adjustment.

Manual mechanical positioning is replaced with an automated electromechanical system. Motors drive the linear movements along X and Y axes and the rotation, while electronic controllers manage the positioning sequences. This substitution of manual operation with automated mechanical-electrical systems achieves high positioning accuracy for small terminals while maintaining manageable device complexity through standardized components.

The locator structure is segmented into independent functional modules: a base structure, a terminal holder with its own mounting structure, and separate drive mechanisms for X-axis movement, Y-axis movement, and rotation. This segmentation allows each module to be optimized independently and combined to provide multiple degrees of freedom, achieving versatile terminal orientation control while keeping individual component structures relatively simple.

The terminal holder assembly serves multiple functions: it holds the terminal, positions it along X and Y axes, orients it through rotation, and maintains it during the crimping process. This multi-functional design eliminates the need for separate devices for each operation, providing comprehensive terminal control capability while avoiding the complexity of multiple independent mechanisms.