Crimping Teeth Binding and Unbinding Sheet Bundles

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Solution Overview

Problem

Existing medium processing devices face challenges in efficiently unbinding sheet bundles without damaging the crimped portion, as the crimped area can be difficult to remove and may be damaged when attempting to loosen the bundle.

Innovation Solution

A medium processing device equipped with crimping teeth and circuitry that presses and deforms the sheet bundle to bind it, and then flattens the crimped area to unbind it, using a movement assembly and flat plate teeth to facilitate the unbinding process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate unbinding device is provided to prevent damage to the crimped portion, then the reliability of sheet removal is improved, but the device complexity increases and the apparatus size increases

Engineering Contradiction:
Improvesheet removal without damageVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the binding function and unbinding function into a single integrated device. The same crimping teeth that perform binding are used to perform unbinding by applying flattening force to the crimped portion, eliminating the need for a separate unbinding device and reducing overall device complexity while maintaining reliable sheet removal

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The crimping teeth are designed to perform multiple functions: binding sheets by crimping and unbinding sheets by flattening the crimped portion. This multi-functional design allows a single component to handle both binding and unbinding operations, reducing the number of components needed while ensuring reliable sheet removal without damage

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Strength

If the crimped portion is pressed and deformed to bind the sheet bundle, then the binding strength is improved, but the difficulty of unbinding increases and may cause damage

Engineering Contradiction:
Improvebinding strengthVSAvoidunbinding ease
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent applies the inverse action principle by using the same crimping teeth to perform both crimping (binding) and flattening (unbinding) operations. By reversing the action - pressing down to bind and then pressing up to flatten - the device maintains strong binding while enabling easy unbinding without damage to the crimped portion

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If flat plate teeth are added to flatten the crimped area for unbinding, then the ease of unbinding is improved, but the device complexity increases

Engineering Contradiction:
Improveunbinding easeVSAvoiddevice structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the flat plate teeth with the crimping teeth into a single integrated component. The crimping teeth structure incorporates flat plate portions that can perform both crimping and flattening functions, eliminating the need for separate flat plate teeth components and reducing device complexity while maintaining easy unbinding operation

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for effective binding and unbinding of sheet bundles without damaging the crimped area, ensuring smooth removal of sheets and maintaining the integrity of the bundle during the unbinding process.

Implementation Method 1

a plurality of crimping teeth presses and deforms a position on a sheet bundle to bind the sheet bundle

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

The plurality of crimping teeth flattens the position pressed and deformed to unbind the sheet bundle

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS12054350B2Medium processing device and image forming apparatus
Publication Date: 2024.08.06 RICOH CO LTD
  • US12054350B2 patent drawing
  • US12054350B2 patent drawing
  • US12054350B2 patent drawing

AI summary

A medium processing device includes a plurality of crimping teeth and circuitry. The plurality of crimping teeth presses and deforms a position on a sheet bundle to bind the sheet bundle. The sheet bundle is a bundle of stacked sheet-shaped media. The plurality of crimping teeth flattens the position pressed and deformed to unbind the sheet bundle. The circuitry causes the plurality of crimping teeth to sandwich the position on the sheet bundle.