Crisscross Crawler Belt Robot for Pipeline Obstacle Crossing

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Solution Overview

Problem

Pipeline inspection robots struggle to adapt to multiple types of pipelines and flexibly cross over obstacles due to irregular road conditions and impurities within pipelines.

Innovation Solution

A pipeline inspection robot equipped with crisscross structure-changeable crawler belts and a control method that adjusts crawler belt tilt angles and employs obstacle-crossing mechanisms using a combination of tilt angle adjustment mechanisms, sliding rails, lead screws, and high-torque motors to navigate complex terrains and obstacles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If crawler belt tilt angles are adjusted to adapt to different pipeline types, then adaptability to different pipelines is improved, but the mechanism becomes more complex and requires auxiliary crawler belts

Engineering Contradiction:
Improveadaptability to different pipeline typesVSAvoidcomplexity of tilt adjustment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The crawler belt system employs dynamic tilt angle adjustment mechanisms that allow the crawler belts to change their inclination angles relative to the pipeline wall based on the detected pipeline curvature and obstacle conditions. This dynamic adaptability enables the robot to navigate different pipeline types without requiring complex auxiliary mechanisms, as the tilt angles are continuously adjusted in real-time based on sensor feedback.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the crawler belts by adjusting tilt angles, rotation speeds, and propulsion forces based on real-time environmental sensing. This parameter adaptation allows the same crawler belt structure to handle various pipeline configurations and obstacles, eliminating the need for multiple specialized mechanisms.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If auxiliary crawler belts are added to cross obstacles, then obstacle crossing ability is improved, but device complexity and contact area requirements increase

Engineering Contradiction:
Improveobstacle crossing abilityVSAvoidcomplexity of obstacle-crossing mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The obstacle crossing capability is achieved through dynamic adjustment of crawler belt tilt angles and propulsion characteristics. When obstacles are detected, the system automatically adjusts the crawler belt parameters to optimize contact and force distribution, eliminating the need for separate auxiliary crossing mechanisms while maintaining high obstacle negotiation ability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The primary crawler belts are designed to perform multiple functions: propulsion, obstacle crossing, and adaptation to different pipeline geometries. By integrating these functions into a single universal system with adjustable parameters, the patent avoids adding separate auxiliary mechanisms, thereby reducing overall device complexity while maintaining versatile obstacle crossing capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If crawler belts and traveling wheels contact pipe walls at fixed positions, then structure is simpler, but abrasion occurs due to inability to adapt to pipeline inner conditions

Engineering Contradiction:
Improvesimplicity of structureVSAvoidabrasion resistance of crawler belts and wheels
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The contact positions between crawler belts/traveling wheels and the pipeline wall are made dynamically adjustable rather than fixed. The system continuously senses pipeline inner conditions and adjusts the contact positions to optimize distribution and minimize concentrated stress points, thereby reducing abrasion while maintaining structural simplicity through software-controlled adaptation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The robot autonomously adjusts its own contact positions with the pipeline wall based on real-time sensing of pipeline conditions. This self-adaptation mechanism allows the system to automatically optimize its configuration to minimize wear on crawler belts and traveling wheels without requiring complex external adjustment mechanisms, balancing simplicity with reliability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The robot effectively adapts to different pipeline environments and obstacles by dynamically adjusting crawler belt angles and crossing over impurities, enhancing inspection efficiency and adaptability.

Implementation Method 1

A push rod motor is mounted on the supporting sliding rail. A power output shaft of the push rod motor drives a supporting sliding block capable of reciprocating on the supporting sliding rail.

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

A sliding rail and a lead screw are mounted in the middle of the crawler belt supporting plate and the lead screw is engaged with a gear of a stepping motor mounted on the crawler belt supporting plate to drive the lead screw to rotate.

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 3

The crisscross structure-changeable sliding block is composed of two small sliding blocks and a high-torque motor. The high-torque motors included the crisscross structure-changeable sliding blocks can enable the auxiliary traveling crawler belts to rotate for 360 degrees

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 4

a crawler belt type pipeline robot has a large contact area with walls and strong adaptability

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12486938B2Pipeline inspection robot with crisscross structure-changeable crawler belts and control method thereof
Publication Date: 2025.12.02 SOUTHEAST UNIV
  • US12486938B2 patent drawing
  • US12486938B2 patent drawing
  • US12486938B2 patent drawing

AI summary

A pipeline inspection robot with crisscross structure-changeable crawler belts includes a robot main body, crawler belt tilt angle adjustment mechanisms symmetrically provided on left and right sides of the robot main body, and crisscross structure-changeable crawler belt assemblies provided on the crawler belt tilt angle adjustment mechanisms. The robot main body is connected to the crisscross structure-changeable crawler belt assemblies at the left and right sides thereof by means of the crawler belt tilt angle adjustment mechanisms. The crawler belt tilt angle adjustment mechanisms are adjusted by means of supporting sliding blocks at the bottom of the robot main body. The crisscross structure-changeable crawler belt assembly includes a primary traveling crawler belt, an auxiliary traveling crawler belt, and a crisscross structure-changeable sliding block. The primary traveling crawler belt and the auxiliary traveling crawler belt are connected by means of the crisscross structure-changeable sliding block.