Cropped-Delta Gust Sensing Vane for Rapid Flow Angle Measurement

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Solution Overview

Problem

Conventional gust measuring devices exhibit low accuracy and high lag time during dynamic flow angle measurements at high angular accelerations, which is significant for applications requiring rapid responsiveness.

Innovation Solution

A gust sensing vane with a cropped-delta shape and a heating element, coupled to a rotary hub, designed to reduce time lag and noise characteristics, featuring a rounded leading edge and sharp or curved trailing edges, and optimized proportions and surface treatments for improved aerodynamics and de-icing performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional delta-shaped vane is used for flow measurement, then the device structure is simple, but the measurement accuracy is low and lag time is high at high angular accelerations

Engineering Contradiction:
Improveflow angle measurement accuracyVSAvoidmeasurement lag time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The vane is divided into multiple sections with different cross-sectional shapes along its length. The forward portion has a triangular cross-section while the aft portion has a rectangular cross-section, allowing each section to contribute differently to the overall aerodynamic performance and measurement accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vane employs an asymmetric cropped-delta shape with a rounded leading edge and sharp trailing edges, creating unequal flow patterns on opposite sides that enhance the alignment torque and improve responsiveness to flow angle changes.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 3:

The leading edge of the vane is rounded rather than sharp, which smooths the airflow transition and reduces turbulence. This curvature modification improves the aerodynamic characteristics and reduces measurement lag time.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Force

If the vane cross-sectional area is increased to improve torque generation, then the responsiveness improves, but the device complexity and surface area exposed to icing conditions increases

Engineering Contradiction:
Improvealignment torqueVSAvoidvane structure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The vane design optimizes the distribution of cross-sectional areas along its length, with the forward triangular portion providing the necessary torque generation while the aft rectangular portion maintains structural integrity without excessive complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The heating element, which adds complexity to the structure, is used to counteract the harmful effect of icing conditions. The element prevents ice accumulation on the vane surface, maintaining measurement accuracy and responsiveness in cold environments.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If the vane operates in icing conditions, then the measurement capability is maintained, but the energy consumption increases due to heating requirements

Engineering Contradiction:
Improvemeasurement capability in icing conditionsVSAvoidheating element energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heating element is integrated directly into the vane structure, allowing the vane to self-protect against icing conditions without requiring external heating systems. The element activates only when needed, providing energy-efficient protection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The heating element changes the thermal state of the vane surface, preventing ice accumulation by maintaining the surface temperature above freezing point. This parameter change ensures continuous operational reliability in cold environments.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a significant reduction in time lag and noise characteristics, enhancing responsiveness and torque generation, allowing for accurate and rapid fluid flow direction measurements, even at high speeds and in icing conditions.

Implementation Method 1

The gust sensing vane may further comprise a heating element located within the aft portion and extending along at least a portion of a length of the gust sensing vane

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP2910951B1Vane device for a dynamic flow angle measurement
Publication Date: 2018.04.04 ROSEMOUNT AEROSPACE INC
  • EP2910951B1 patent drawingFigure 1
  • EP2910951B1 patent drawingFigure 2A
  • EP2910951B1 patent drawingFigure 2B

AI summary

A vane (200) for dynamic flow angle measurements may have improved performance for time lag responsiveness over a prior art delta-shaped vane. In various embodiments, a gust sensing vane (200) may have a cropped-delta shape and configured to align to a fluid flow direction, where the gust sensing vane (200) comprises a forward portion (201) having a leading edge (202) and an aft portion (203) having a first trailing edge (204) and a second trailing edge (205). A cross-sectional area of the forward portion (201) may have a triangular shape. Furthermore, a cross-sectional area of the aft portion (203) has two substantially parallel sides to form the cropped-delta shape of the gust sensing vane (200). The gust sensing vane (200) may be coupled to, and extend away from, a rotary hub (206).