Cross-Arm Phase-Lifter for Live-Line Utility Pole Maintenance

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Solution Overview

Problem

Existing systems for maintaining utility poles require the removal of energized power lines to facilitate cross-arm replacement, which increases safety risks due to the handling of high-voltage lines.

Innovation Solution

A cross-arm phase-lifter that allows for the manipulation of cross-arms without removing the energized power lines, using clamping members and a lifting plate with pegs to suspend the cross-arm, enabling maintenance without the need for temporary phase-holders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If energized power lines are removed and placed on temporary phase-holders for cross-arm maintenance, then maintenance can be performed, but safety risks increase due to handling high-voltage lines and equipment complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidequipment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the cross-arm from the power line system by suspending it beneath the aerial device using a phase-lifter mechanism, separating the maintenance object from the energized lines. This allows the cross-arm to be worked on independently without requiring linemen to handle the power lines themselves, thereby improving safety while simplifying equipment requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The phase-lifter acts as an intermediary device between the aerial device and the cross-arm, providing a safe mechanical connection that allows the cross-arm to be suspended and manipulated without direct human contact with energized components. This intermediary mechanism eliminates the need for temporary phase-holders and reduces equipment complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If traditional temporary phase-holder systems are used, then cross-arm maintenance can be performed, but the number of equipment items increases and operational complexity increases

Engineering Contradiction:
Improveease of operationVSAvoidnumber of equipment items
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the functions of the aerial device, phase-lifter, and cross-arm suspension system into a single integrated operation. The phase-lifter is deployed from the aerial device to suspend the cross-arm, eliminating the need for separate temporary phase-holder equipment and reducing the total number of equipment items while simplifying operational procedures.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cross-arm phase-lifter reduces the number of interactions with energized power lines, enhancing safety for linemen by allowing maintenance to be performed with less equipment and fewer hazardous operations.

Implementation Method 1

a first pair and a second pair of clamping members disposed on a respective first end and second ends of the crossbar. Each clamping member may comprise a clamp for engaging with the cross-arm

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The cross-arm phase-lifter may comprise a lifting plate that comprises one or more pegs. The one or more pegs may engage with one or more brackets mounted onto the cross-arm to couple the phase-lifter thereto

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Data Source

PatentUS20250202203A1Cross-arm phase-lifter
Publication Date: 2025.06.19 ALTEC INDS
  • US20250202203A1 patent drawing
  • US20250202203A1 patent drawing
  • US20250202203A1 patent drawing

AI summary

Disclosed embodiments provide a cross-arm phase-lifter for lifting and maneuvering a utility pole cross-arm without the need to remove the energized power lines from the cross-arm. A first embodiment of the cross-arm phase-lifter may comprise a set of clamps, clamping members, and actuators. When the actuators are driven, the clamping members may secure the clamps onto the cross-arm. Once the clamps are secured, the cross-arm may be lifted and suspended in air. A second embodiment may comprise a lifting plate comprising a plurality of pegs configured to interface with brackets on the cross-arm. When the pegs are engaged with the brackets, the cross-arm may be lifted and suspended in air.