Cross-Coupling Gate Design Using Diffusion Contacts

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Solution Overview

Problem

Advanced technology nodes, such as 14 nm and beyond, face challenges in constructing cross-coupling gate structures within two-gate pitch regions using traditional methods, resulting in low diffusion efficiency, reduced drive strength, and yield/reliability concerns due to complicated gate contact structures.

Innovation Solution

Implementing a cross-coupling-based design utilizing diffusion contact structures with vertices within a gate cut region, allowing for efficient coupling of gate contacts across gate structures, thereby enhancing diffusion efficiency and reducing manufacturing complexities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional gate contact structures are used in 14 nm technology nodes, then cross-coupling gate structures can be constructed, but diffusion efficiency is reduced and drive strength is weakened

Engineering Contradiction:
Improvedrive strengthVSAvoiddiffusion efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent introduces a multi-dimensional approach by extending gate contact structures vertically through the use of via structures (via0, via1, via2) that connect different metal routing layers. This vertical dimensionality allows cross-coupling gates to achieve proper electrical connection and drive strength while maintaining compact horizontal footprint, thereby preserving diffusion efficiency in 14 nm technology nodes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs via structures as intermediary elements that mediate the connection between gate contact structures and metal routing layers. These via structures serve as conductive bridges that enable effective cross-coupling without requiring lengthy diffusion paths, thus maintaining both drive strength and diffusion efficiency simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If gate cut regions are used to separate gate contact structures, then cross-coupling design is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvecross-coupling design capabilityVSAvoidgate contact structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the gate contact structure into multiple discrete components: gate contact structures, via structures (via0, via1, via2), and metal routing segments. This segmentation allows each component to be independently formed and controlled, simplifying the manufacturing process while enabling flexible cross-coupling designs with proper spacing and alignment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By transitioning from a two-dimensional planar layout to a three-dimensional stacked architecture with multiple metal layers and via connections, the patent reduces the complexity of gate contact structures in the planar view. The vertical stacking allows cross-coupling functionality to be achieved without requiring complex lateral routing or multiple gate cut regions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If spacing between adjacent gate structures is reduced for scaling, then area scaling is achieved, but yield and reliability concerns increase

Engineering Contradiction:
Improvetwo-gate pitch region areaVSAvoidyield and reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent resolves the spacing constraint by utilizing vertical separation through multiple metal routing layers connected by via structures. This allows adjacent gate structures to be placed closer together in the horizontal plane for area scaling, while the vertical via connections maintain reliable electrical pathways without requiring excessive lateral spacing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The via structures serve as intermediary connection elements that decouple the spacing requirements between adjacent gate structures from the electrical connection quality. This mediation allows gates to be closely spaced for scaling while the via structures ensure reliable signal transmission, thereby maintaining yield and reliability despite reduced pitch.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9159724B2Cross-coupling-based design using diffusion contact structures
Publication Date: 2015.10.13 GLOBALFOUNDRIES US INC
  • US9159724B2 patent drawing
  • US9159724B2 patent drawing
  • US9159724B2 patent drawing

AI summary

An approach for providing cross-coupling-based designs using diffusion contact structures is disclosed. Embodiments include providing first and second gate structures over a substrate; providing a gate cut region across the first gate structure, the second gate structure, or a combination thereof; providing a first gate contact over the first gate structure; providing a second gate contact over the second gate structure; and providing a diffusion contact structure coupling the first gate contact to the second gate contact, the diffusion contact structure having vertices within the gate cut region.