Multi-DOF Displacement Transducer with Cross Flexure

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Solution Overview

Problem

There is a need for high precision displacement transducers that can effectively measure displacement in multiple degrees of freedom, particularly linear and rotational or pivotal displacements about orthogonal axes, which existing technologies have not adequately addressed.

Innovation Solution

A multiple degree of freedom displacement transducer is designed with a body comprising two pivoting assemblies that allow movement along and rotation about orthogonal axes, utilizing cross flexure assemblies and angular sensing devices to provide output signals for linear and rotational displacements, and can be integrated with various sensing technologies such as strain gauges, inductive, capacitive, or optical sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a displacement transducer is designed to measure multiple degrees of freedom (linear and rotational displacements about orthogonal axes), then the measurement capability and versatility are improved, but the device complexity increases

Engineering Contradiction:
Improvemeasurement capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple measurement functions (linear displacement measurement about first axis, linear displacement measurement about second axis, rotational displacement measurement about first axis, and rotational displacement measurement about second axis) into a single integrated transducer body with interconnected pivoting assemblies. This merging approach enables the device to measure all four degrees of freedom simultaneously while maintaining a unified structural framework, thereby improving versatility without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transducer body is designed as a universal measurement device that can simultaneously perform multiple measurement functions through its pivoting assemblies. Each pivoting assembly can measure both linear and rotational displacements about orthogonal axes, making the device multi-functional and adaptable to various measurement requirements in different testing scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If pivoting assemblies with cross flexure arrangements are used to enable movement about orthogonal axes, then the measurement precision is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvemeasurement precisionVSAvoidmanufacturing precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent employs cross flexure assemblies composed of flexible plates instead of rigid mechanical joints. These flexible plates act as compliant elements that enable precise pivoting motion about orthogonal axes through controlled elastic deformation. The flexibility of these thin plate structures allows for high measurement precision while reducing the stringent manufacturing tolerances that would be required for rigid precision mechanical joints.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The cross flexure arrangements change the mechanical parameters of the pivoting assemblies by introducing controlled flexibility through the flexible plates. This parameter change allows the system to achieve high measurement precision through elastic compliance rather than rigid precision machining, thereby reducing manufacturing precision requirements while maintaining or improving measurement accuracy.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The transducer accurately measures up to four degrees of freedom, enabling precise computation of linear and rotational displacements along and about orthogonal axes, enhancing measurement accuracy and applicability in various testing and measurement systems.

Implementation Method 1

a first cross flexure arrangement of flexure members coupling the intermediate member to the first support member and a second cross flexure arrangement of flexure members coupling the intermediate member to the second support member

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

An angular sensing device is arranged to provide an output signal related to angular movement of the first support member relative to the second support member about at least one of the orthogonal axes

Methodology Applied
Scientific EffectAngular sensing:

Data Source

PatentUS7975397B2Multiple degree of freedom displacement transducer
Publication Date: 2011.07.12 MTS SYSTEMS CORPORATION
  • US7975397B2 patent drawing
  • US7975397B2 patent drawing
  • US7975397B2 patent drawing

AI summary

A multiple degree of freedom displacement transducer and body thereof is used to measure linear displacements along and/or rotational or pivotal displacements about up to three orthogonal axes. In one embodiment, a displacement transducer body includes a first pivoting assembly and a second pivoting assembly. Each pivoting assembly has a support member pivotable relative to another portion about two orthogonal axes. A structure joins said another portion of each pivoting assembly together. In another embodiment, a displacement transducer includes a first support member, a second support member, and a cross flexure assembly joining the first support member to the second support member. The cross flexure assembly is arranged to allow the first support member to pivot relative to the second support member about two intersecting orthogonal axes. An angular sensing device is arranged to provide an output signal related to angular movement of the first support member relative to the second support member about at least one of the orthogonal axes.