Air conditioner

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Solution Overview

Problem

Reverse suction in air-conditioning apparatuses occurs due to pressure differences, leading to reduced air volume, increased noise, and scattering of water droplets, which existing solutions like bell-shaped members cannot completely prevent.

Innovation Solution

The implementation of deflectors that cause outlet airflow from the cross flow fan to impinge upon, generating stagnation pressure higher than atmospheric pressure, preventing reverse suction while maintaining a large air volume and reducing power consumption and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If bell-shaped members are provided at both ends of the cross flow fan to prevent reverse suction, then reverse suction is partially reduced, but air volume is significantly reduced and power consumption increases

Engineering Contradiction:
Improvereverse suctionVSAvoidair volume
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent applies local quality by providing deflectors only at specific locations where reverse suction occurs (both ends of the cross flow fan in the rotational axis direction) rather than using bell-shaped members that would affect the entire fan structure. This localized approach prevents reverse suction at critical points while maintaining air volume through other fan regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces deflectors as intermediary components that redirect airflow without significantly impeding overall air movement. These deflectors act as mediators between the fan blades and the external environment, managing reverse suction tendencies while allowing main airflow to pass through with minimal resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If bell-shaped members are provided at both ends of the cross flow fan to prevent reverse suction, then reverse suction is partially reduced, but noise increases and power consumption increases

Engineering Contradiction:
Improvereverse suctionVSAvoidpower consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The deflectors are placed locally at the fan ends where reverse suction occurs, rather than using comprehensive bell-shaped enclosures. This localized intervention addresses the harmful effect with minimal impact on overall airflow dynamics, thereby reducing the additional power consumption that would result from larger structural modifications.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The deflectors are simple, lightweight components with minimal material usage compared to bell-shaped members. They provide the necessary airflow management function with minimal energy penalty, effectively acting as low-cost, low-mass solutions that do not significantly increase power consumption.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If the cross flow fan length in rotational axis direction is made longer than air outlet length, then reverse suction occurs at both ends, but air volume is reduced

Engineering Contradiction:
Improvefan structureVSAvoidair volume
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent segments the fan structure by extending it beyond the air outlet in the rotational axis direction, creating distinct regions: a central portion aligned with the air outlet and end portions extending beyond. This segmentation allows the central portion to maintain effective air delivery while the end portions are managed by deflectors to prevent reverse suction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Deflectors are introduced as intermediary elements at the fan ends to manage the extended portions that would otherwise create reverse suction. These deflectors mediate between the extended fan structure and the external environment, allowing the longer fan design to be maintained without the penalty of reduced air volume.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents reverse suction, enhances air volume, reduces noise and power consumption, and minimizes the scattering of water droplets by ensuring a higher stagnation pressure near the air outlet.

Implementation Method 1

causing the outlet airflow from the fan extension of the cross flow fan to impinge upon a corresponding one of the deflectors, thereby the stagnation pressure higher than the atmospheric pressure is generated near both ends of the air outlet in the longitudinal direction

Methodology Applied
Scientific EffectStagnation pressure: Bernoulli Effect

Data Source

PatentEP2719957B1Air conditioner
Publication Date: 2023.06.28 MITSUBISHI ELECTRIC CORP
  • EP2719957B1 patent drawingFigure 1
  • EP2719957B1 patent drawingFigure 2
  • EP2719957B1 patent drawingFigure 3(a)~3(b)

AI summary

In an indoor unit of an air-conditioning apparatus, a reverse flow of indoor air from the inside of a room into the air-conditioning apparatus occurring at each end of an air outlet in the longitudinal direction is suppressed and a larger air volume of a fan is maintained, thereby obtaining the air-conditioning apparatus with which power consumption and noise can be reduced. The length of a cross flow fan 8 in the rotational axis direction AX is longer than the length of an air outlet 3 in the longitudinal direction, and the cross flow fan 8 has a fan extension 8a positioned beyond each end of the air outlet 3 in the rotational axis direction AX. Deflectors 18 are provided in the air-conditioning apparatus main body. An outlet airflow blown from each fan extension 8a of the cross flow fan 8 impinges upon a corresponding one of the deflector 18. Furthermore, the shape of blade portions 13a of the fan extensions 8a of the cross flow fan 8 and the shape of blade portions 13b opposing the air outlet 3 are different from each other. The wind speed of the outlet airflow blown from the blade portion 13a is lower than the wind speed of an outlet airflow blown from the blade portion 13b.