Cross-Flow Poultry House Ventilation for Airborne Pathogen Control

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Solution Overview

Problem

Conventional poultry house designs fail to effectively control diverse environmental factors and reduce the transmission of infectious agents and pathogens among chickens, leading to high mortality rates and inefficiencies in production.

Innovation Solution

A cross-flow ventilation system with integrated air filtration and conditioning, including multi-stage filters and evaporative cooling, is used to control air quality and movement within the poultry house, maintaining positive or negative pressure to minimize the spread of pathogens and optimize growth conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional poultry house designs are used, then construction simplicity is maintained, but pathogen transmission control is insufficient leading to high mortality rates

Engineering Contradiction:
Improvemortality rateVSAvoidventilation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The poultry house is divided into multiple zones with different pressure levels (positive pressure zone near feed delivery, negative pressure zone near manure removal). This segmentation allows targeted pathogen control in different areas while maintaining overall system functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A controlled air flow system acts as an intermediary between the external environment and the poultry interior. The system uses filtered air intake and directed exhaust to create pressure differentials that prevent pathogen ingress and facilitate controlled removal of contaminated air.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If large numbers of poultry are concentrated in enclosed facilities, then economies of scale are achieved, but disease spread risk increases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidpathogen transmission
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Different regions of the poultry house are assigned different air pressure qualities (positive vs. negative pressure zones) based on their functional requirements. Feed delivery areas maintain positive pressure to prevent pathogen entry, while manure removal areas use negative pressure for pathogen extraction.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The ventilation system incorporates sensors and controllers that continuously monitor pressure differentials and adjust fan speeds and vent openings to maintain optimal pressure zones. This feedback mechanism ensures consistent pathogen control despite variations in bird density or environmental conditions.

Inventive Principle:
Principle #23Feedback

3Temperature

If enclosed facilities are used to control environmental factors, then temperature and lighting are controlled, but pathogen ingress is not sufficiently prevented

Engineering Contradiction:
Improvetemperature controlVSAvoidpathogen ingress
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The system combines temperature control functions with pathogen prevention functions in a single integrated ventilation system. The same air intake and exhaust mechanisms that regulate temperature also create pressure differentials that prevent pathogen ingress, eliminating the need for separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ventilation system uses composite approaches combining mechanical ventilation components with pressure differential control strategies. Multiple fan types (positive pressure fans, negative pressure fans), various vent configurations, and filtered air intake systems work together to achieve both thermal and pathogen control.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the transmission of airborne pathogens, resulting in lower mortality rates and increased yield of marketable birds, while also improving the uniformity and efficiency of chicken growth.

Implementation Method 1

introducing ambient air into at least one air filtration system that is attached to a side wall of the house; conditioning the air in the air filtration system by performing at least one step selected from filtering

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

conditioning the air in the air filtration system by performing at least one step selected from filtering, cooling

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Implementation Method 3

flowing the conditioned air from the air chamber into the house through at least one ventilation panel to the opposing sidewall with a laminar or substantially laminal flow of air

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Implementation Method 4

conditioning the air in the air filtration system by performing at least one step selected from filtering, cooling, disinfecting, or pressurizing the air

Methodology Applied
Scientific EffectPressurization: Pressurisation

Data Source

PatentUS12144313B2Method for mitigating airborne pathogens from a livestock house
Publication Date: 2024.11.19 ALMARAI CO
  • US12144313B2 patent drawing
  • US12144313B2 patent drawing
  • US12144313B2 patent drawing

AI summary

A method for mitigating airborne pathogens from a livestock house by using a cross-flow ventilation system, which is fluidly connected to a livestock house and configured to control the air quality and movement by introducing ambient air into at least one air filtration system that is attached to a side wall of the house. The method includes flowing conditioned air from the air chamber into the house through at least one ventilation panel to the opposing sidewall with a laminar or substantially laminar flow of air and removing the air from the house using an exhaust fan attached to a side wall opposite the side wall containing the air filtration system.