Cross-Linked Interfacial Coating for Stable Perovskite Solar Cells

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Solution Overview

Problem

Current photovoltaic (PV) technologies, particularly those using perovskite materials, face challenges in achieving high stability and cost-effectiveness due to limitations in charge transport and durability, which affect the performance and longevity of PV devices.

Innovation Solution

The method involves depositing a fullerene or fullerene derivative layer on a perovskite material, followed by a cross-linking agent such as a halosilyalkane silane, and then applying one or more polymers like 4-(polyvinylphenol) to enhance the interfacial layers and improve charge transport within the PV device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If perovskite materials are used in photovoltaic devices, then power conversion efficiency is improved, but stability and durability deteriorate

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidstability and durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies composite materials by creating a multi-layered structure consisting of perovskite photoactive layer, fullerene-based charge transport layer, and polymer cross-linking agent. This composite structure combines the high efficiency of perovskite with the stability of fullerenes and polymers, resolving the contradiction between power conversion efficiency and device stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The fullerene-based layer acts as an intermediary between the perovskite photoactive layer and the polymer cross-linking agent. This intermediary layer improves charge transport while protecting the perovskite from direct exposure to environmental factors, thereby maintaining both high efficiency and enhanced stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If charge transport layers are added to perovskite PV devices, then charge transport is improved, but device complexity increases

Engineering Contradiction:
Improvecharge transportVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The fullerene-based charge transport layer performs multiple functions simultaneously: it transports charges efficiently, provides structural support, and acts as a barrier against moisture and oxygen. This multi-functionality improves charge transport without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the charge transport function with the protective barrier function in a single fullerene-based layer. By combining these functions, the device achieves improved charge transport without adding separate complex protective layers.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If cross-linking agents are deposited on perovskite material, then interfacial layer stability is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improveinterfacial layer stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The cross-linking agent is deposited in advance to form a stable interfacial layer before final device assembly. This preliminary action ensures that the interfacial layer is already stabilized when the device is put into operation, simplifying the overall manufacturing process by eliminating the need for post-assembly stabilization steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The polymer cross-linking agent undergoes self-cross-linking through exposure to UV light or heat, forming a stable network structure without requiring additional processing steps. This self-service mechanism improves interfacial layer stability while minimizing manufacturing process complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach leads to improved stability and performance of perovskite PV devices by enhancing charge transport and reducing charge recombination, resulting in increased power conversion efficiency and extended device lifespan.

Implementation Method 1

Additional layers in PV devices may assist transport of charge from the photoactive layer

Methodology Applied
Scientific EffectCharge transport: Conduction (electrical)

Implementation Method 2

depositing a cross-linking agent on the perovskite material or the layer comprising the fullerene or fullerene derivative, wherein the cross-linking agent comprises a silane

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 3

Use of photovoltaics (PVs) to generate electrical power from solar energy or radiation

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS11895906B2Cross linked surface coating and interfacial layer for a perovskite material photovoltaic device
Publication Date: 2024.02.06 CUBICPV INC
  • US11895906B2 patent drawing
  • US11895906B2 patent drawing
  • US11895906B2 patent drawing

AI summary

A method for producing a perovskite material photovoltaic device, the method comprising: depositing a layer comprising a fullerene or fullerene derivative on a perovskite material; depositing a cross-linking agent on the perovskite material or the layer comprising the fullerene or fullerene derivative, wherein the cross-linking agent comprises a silane, wherein the silane is a halosilyalkane; and depositing one or more polymers on the perovskite material or the layer comprising the fullerene or fullerene derivative.