Cross-linked polymeric material

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Solution Overview

Problem

Metal sulfur batteries face issues due to the propensity of higher order LiPS conversion reaction products to dissolve in the electrolyte and migrate to the lithium metal anode, triggering parasitic reactions that erode both the cathode and anode, leading to reduced battery performance and stability.

Innovation Solution

A cross-linked polymeric material is developed by polymerizing polyethylene glycol di(meth)acrylate with a sulfonate salt containing a double bond, where cations from the salt are replaced with metal ions like sodium, lithium, aluminum, and zinc, forming a membrane that suppresses polysulfide transport through sulfonate groups, thereby reducing parasitic reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional membranes are used in metal sulfur batteries, then ion transport is permitted, but polysulfide shuttling occurs causing parasitic reactions and electrode erosion

Engineering Contradiction:
Improvebattery stabilityVSAvoidpolysulfide shuttling
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs a porous polymeric membrane with controlled porosity to physically block polysulfide transport while allowing ion passage. The porous structure provides a size-exclusion mechanism where the pore dimensions are optimized to prevent polysulfide molecules from migrating between electrodes, thereby eliminating the shuttling effect that causes parasitic reactions and electrode erosion.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention uses a composite membrane structure combining polymeric matrix material with functional additives or layered components. This composite approach integrates multiple functions: the polymeric base provides mechanical strength and ion conductivity, while incorporated functional layers or modifiers actively suppress polysulfide dissolution and transport, creating a synergistic system that simultaneously enables ion transport and blocks harmful polysulfide shuttling.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If membrane porosity is increased to improve ion transport, then ion conductivity improves, but polysulfide transport also increases

Engineering Contradiction:
Improveion conductivityVSAvoidpolysulfide transport
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating regions of different pore sizes and chemical properties within the membrane structure. The membrane contains localized functional zones with specific pore dimensions optimized for ion transport, while other localized regions possess chemical characteristics that selectively interact with and block polysulfide molecules. This spatial differentiation of properties allows simultaneous optimization of ion conductivity and polysulfide blocking.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention utilizes parameter changes by systematically varying membrane properties such as pore size distribution, cross-linking density, and functional group concentration. By adjusting these parameters, the membrane achieves an optimal balance where pore dimensions and chemical environment favor ion transport while creating energy barriers or steric hindrance that prevent polysulfide migration, thus decoupling ion conductivity from polysulfide transport.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cross-linked membrane effectively suppresses polysulfide transport and enhances the stability and performance of metal sulfur batteries by reducing parasitic reactions and improving ion selectivity, leading to improved cycling performance and capacity retention.

Implementation Method 1

suppresses polysulfide transport through sulfonate groups

Methodology Applied
Scientific EffectIon repulsion: Ion Repulsion/Attraction

Implementation Method 2

cations from the salt are replaced with metal ions selected from sodium, lithium, aluminum, magnesium, and zinc

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS10913809B2Cross-linked polymeric material
Publication Date: 2021.02.09 CORNELL UNIVERSITY
  • US10913809B2 patent drawing
  • US10913809B2 patent drawing
  • US10913809B2 patent drawing

AI summary

A cross-linked polymeric material is formed by polymerizing a polyethylene glycol di(meth)acrylate and a sulfonate salt containing a double bond that facilitates covalent bonding of the sulfonate salt to the polyethylene glycol di(meth)acrylate. In the polymeric material, cations from the salt are optionally replaced with metal ions selected from sodium, lithium, aluminum, magnesium, and zinc. Related methods and membranes and batteries including the cross-linked polymeric material are also provided.