Cross-Linking Polymer Composition for Stable Organic EL Films

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Solution Overview

Problem

Conventional methods for forming organic electroluminescent elements using the wet deposition method face challenges in achieving high operation stability due to difficulties in lamination and the inability to control the number of cross-linking groups, leading to unreacted groups that affect device performance.

Innovation Solution

A composition containing at least two cross-linking compounds with different average numbers of cross-linking groups is used, each having a hole-transporting site and constitutional repeating units, to control the number of cross-linking groups and improve polymer film stability, thereby enhancing the operation stability of organic electroluminescent elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the wet deposition method is used to form organic layers, then the need for vacuum process is eliminated and large deposition area is achieved, but operation stability deteriorates due to difficulty in lamination

Engineering Contradiction:
Improveease of depositionVSAvoidoperation stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention changes the chemical parameter of the polymer by introducing cross-linking groups with specific average numbers (0.5-2.0 per repeating unit). This parameter change enables the polymer to form stable cross-linked structures that improve operation stability while maintaining wet deposition advantages

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite materials by combining cross-linking compounds with specific functional groups (triarylamine, carbazole, etc.) and cross-linking groups in a single polymer structure. This composite approach enables both easy deposition and high operation stability

Inventive Principle:
Principle #40Composite materials

2Device complexity

If a single cross-linking compound is used in wet deposition, then the deposition process is simple, but operation stability deteriorates due to unreacted cross-linking groups

Engineering Contradiction:
Improvecomposition complexityVSAvoidoperation stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention optimizes the average number of cross-linking groups to be 0.5-2.0 per constitutional repeating unit, which ensures sufficient cross-linking for stability while preventing excessive cross-linking that would cause unreacted groups and device degradation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces different types of cross-linking groups at different locations within the polymer structure (in constitutional repeating units and/or in portions other than constitutional repeating units), creating local variations in cross-linking density that improve overall device stability

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If cross-linking groups are introduced to improve film stability, then polymer film stability is improved, but device performance deteriorates due to unreacted cross-linking groups

Engineering Contradiction:
Improvepolymer film stabilityVSAvoiddevice performance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The invention precisely controls the average number of cross-linking groups to be 0.5-2.0 per constitutional repeating unit, which optimizes the balance between film stability and device performance by ensuring complete reaction of cross-linking groups without excessive cross-linking

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the composition with controlled cross-linking groups results in a highly stable polymer film, improving the operation stability of organic electroluminescent elements and enabling their application in various devices such as flat-panel displays and solar cells.

Implementation Method 1

polymerizing the cross-linking compounds

Methodology Applied
Scientific EffectPolymerization:

Data Source

PatentEP3173456B1Composition for use in organic device, polymer film, and organic electroluminescent element
Publication Date: 2020.07.08 MITSUBISHI CHEM CORP
  • EP3173456B1 patent drawingFigure 1
  • EP3173456B1 patent drawing
  • EP3173456B1 patent drawing

AI summary

The present invention relates to a composition for use in an organic device, comprising at least two cross-linking compounds, wherein each of the at least two cross-linking compounds is a polymer that has a hole-transporting site and constitutional repeating units, the at least two polymers having different average numbers of cross-linking groups per constitutional repeating unit and/or different numbers of cross-linking groups in portions other than the constitutional repeating units, and wherein the cross-linking compounds are compounds having a partial structure of the following formula [109]: The present invention further pertains to an organic electroluminescent element that comprises an anode and a cathode on a substrate and at least one organic layer disposed between the anode and the cathode, wherein at least one organic layer is a layer that is produced by forming a film of the composition for use in an organic device above.