Cross-Passage Jacking System With Space-Saving Reaction Frame
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Solution Overview
Problem
Conventional methods for constructing cross passages in tunnels face challenges such as prolonged construction periods, environmental impact, and inability to adapt to large tunnel diameters, leading to inefficiencies and safety issues, especially in complex urban environments.
Innovation Solution
A jacking system comprising a reaction frame and force transmission members that support excavation apparatuses, allowing simultaneous construction of multiple cross passages and reducing equipment and construction costs, by transmitting forces through pull rods connected to the main tunnel segments, enabling flexible angle adjustments and space utilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If ground-freezing method is used for mining excavation of cross passage, then excavation can be carried out in abundant groundwater conditions, but surface subsidence and collapse occur causing safety issues and environmental damage
Solution Approach 1:
The patent extracts and eliminates the ground-freezing process from the construction methodology, transitioning to a mechanical jacking system that directly excavates and supports the cross passage without freezing the ground. This removes the source of frost heave and immersion problems while maintaining excavation capability in groundwater conditions through immediate mechanical support of excavated segments.
Solution Approach 2:
The patent replaces the thermal ground-freezing system with a mechanical jacking and support system. Instead of using thermal fields to stabilize ground for excavation, the invention uses mechanical jacking forces and immediate segmental support structures to enable safe excavation and support the cross passage, eliminating thermal-induced ground damage.
2Reliability
If mining method with ground-freezing is used, then cross passage excavation can be completed, but construction period extends to 4-6 months due to 100+ days freezing requirement
Solution Approach 1:
The patent employs preliminary action by pre-assembling segmental support structures and jacking systems before excavation begins. The modular segments are prepared in advance and can be immediately installed as excavation progresses, eliminating the need for prolonged ground-freezing preparation time and enabling continuous construction operations.
Solution Approach 2:
The patent ensures continuity of useful action through a continuous jacking and excavation process where segments are excavated, supported, and jacked forward without interruption. The mechanical support system remains continuously engaged during excavation, eliminating the idle freezing period required by mining methods and maintaining constant construction progress.
3Strength
If conventional preliminary support structure is used for tunnel with inner diameter larger than 7.1m, then support can be provided, but equipment becomes very massive increasing manufacturing costs
Solution Approach 1:
The patent applies segmentation by dividing the support structure into modular, detachable segments that can be assembled in place within the tunnel. Instead of using a single massive support structure, the invention uses multiple smaller segmental units that provide equivalent support strength while being much easier to manufacture, transport, and assemble, significantly reducing equipment mass and manufacturing costs.
Solution Approach 2:
The patent employs nesting by designing segmental support structures that can be nested or stacked within each other, allowing compact storage and transport of support components. The modular segments fit together like nested dolls, enabling the provision of strong support for large-diameter tunnels while keeping individual component sizes manageable and manufacturing costs low.
4Stability of the object's composition
If full-ring integral preliminary support structure is employed, then tunnel stability is maintained, but whole space of main tunnel is occupied preventing vehicle passage and communication between construction sites
Solution Approach 1:
The patent uses segmentation to replace the continuous full-ring support structure with discrete segmental units spaced along the tunnel. These segmented support structures maintain tunnel stability through distributed support points while leaving gaps between segments that allow vehicle passage and communication between different construction sites, eliminating the space occupation problem of continuous support.
Solution Approach 2:
The patent inverts the conventional approach by providing support after excavation rather than before, using the jacked segments themselves as the support structure. Instead of installing a full-ring support that occupies space, the invention excavates first and then installs minimal segmental support only where needed, reversing the sequence and reducing space occupation while maintaining stability.
5Reliability
If conventional construction method is used, then cross passage can be constructed, but multiple construction processes cannot be carried out simultaneously prolonging construction schedule
Solution Approach 1:
The patent applies segmentation to divide the construction process into independent modular segments that can be worked on simultaneously by multiple teams. Each segment can be excavated, supported, and jacked independently, allowing parallel construction of multiple cross passages or different sections of the same passage, dramatically improving productivity and construction efficiency.
Solution Approach 2:
The patent uses preliminary action by preparing multiple sets of modular segments and jacking equipment in advance, enabling multiple construction processes to begin simultaneously without waiting for sequential completion. The pre-prepared modules allow different construction teams to work on different segments at the same time, eliminating the sequential bottleneck and improving overall construction efficiency.
Data Source
AI summary
A jacking system is used for excavation construction of cross passage. The jacking system includes a reaction frame and force transmission member which connects the reaction frame with main tunnel segment(s) surrounding a starting end of the cross passage. The reaction frame is used to provide support for excavation apparatus along an excavation direction. Support force is transmitted to the main tunnel segment(s) surrounding the starting end of the cross passage via the force transmission member. Back support is cancelled from the jacking system and the structure and whole system are more simplified and intensive. In addition, the space behind the reaction frame is no longer occupied, which makes it possible to construct main tunnel and cross passages or multiple cross passages simultaneously. This jacking system not only has low manufacturing cost, but also reduces construction cost due to simplified operation, construction space saving and simultaneous construction procedures.


