Cross-Plate Formwork Head for Multi-Beam and Panel Support

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Solution Overview

Problem

Existing supporting heads for floor slabs are limited in their ability to support multiple beams, require beam interposition for panel support, and cannot facilitate frame structures with crossed beam junctions or direct panel support near walls.

Innovation Solution

A supporting head with a horizontal lower plate, parallel upper plate, and cross-arranged first and second plates with vertical protrusions that allow beam and panel support at ends and intermediate zones, enabling multiple directions and easy installation/dismantling, and includes reversible locking means for enhanced stability and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed supporting head supports a single beam, then the beam positioning is simple, but it cannot support multiple beams or create frame structures with crossed beam junctions

Engineering Contradiction:
Improvebeam support capabilityVSAvoidhead structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The supporting head is divided into multiple functional plates (first plate, second plate, third plate) that can independently support different beams. Each plate has protrusions that define resting regions for beams, allowing the head to support multiple beams in different directions simultaneously, enabling frame structures with crossed beam junctions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The supporting head is designed with multiple plates and protrusions that enable it to perform multiple functions: supporting single beams, supporting multiple contiguous beams, creating crossed beam junctions, and providing intermediate support regions. This multi-functional design increases adaptability without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If fixed supporting heads are used to support panels directly without beams, then construction flexibility near walls is improved, but the head structure becomes more complex

Engineering Contradiction:
Improvepanel support capabilityVSAvoidhead structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The supporting head incorporates both beam-supporting features (protrusions defining resting regions) and panel-supporting features (flat surfaces and openings). The third plate with openings can directly support panels while the first and second plates support beams, allowing the same device to handle both beam and panel support functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The supporting head acts as an intermediary between the prop and the formwork system. It can directly support panels in certain configurations (near walls) or support beams that in turn support panels, providing flexibility in the construction approach without requiring separate devices

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If drop type supporting heads are used, then the heads can be removed after concrete casting, but they require an upright that creates gaps between contiguous panels

Engineering Contradiction:
Improvehead removalVSAvoidpanel alignment
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The invention extracts the upright component from the supporting head design. By eliminating the upright, the head can support beams in direct contact with each other, allowing contiguous panels to be positioned in mutual contact without gaps. The head achieves stability and functionality without the upright structure that caused the panel alignment issue

Inventive Principle:
Principle #2Taking out (Extraction)

4Shape

If filling elements are used to fill spaces between panels, then panel gaps are prevented, but the construction process becomes more complex and time-consuming

Engineering Contradiction:
Improvepanel continuityVSAvoidconstruction speed
Core Design Contradiction:
ShapeVSProductivity

Solution Approach 1:

The invention eliminates the need for filling elements by designing the supporting head to support beams in direct contact. This removes the entire filling element subsystem, including the upright, the filling elements themselves, and the associated installation and removal operations, thereby improving construction productivity

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12497790B2Supporting head for providing formwork units for floor slabs, and beam and panel for use with the supporting head
Publication Date: 2025.12.16 FARESIN FORMWORK SPA
  • US12497790B2 patent drawing
  • US12497790B2 patent drawing
  • US12497790B2 patent drawing

AI summary

A supporting head for providing formwork units for floor slabs, to a beam and to a panel for use with the supporting head;the supporting head comprises, with respect to a position for use thereof:a substantially horizontal lower plate,an upper plate which is parallel to the lower plate and spaced apart therefrom,a first plate and a second plate, which are arranged in a cross and protrude upward from the upper plate with pairs of vertical protrusions which are adapted to define and/or delimit resting regions for supporting beams and/or for panels.