Cross-linked Binder for Lithium Battery Electrode Stability

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Solution Overview

Problem

Rechargeable lithium batteries face challenges in maintaining electrode stability and cycle-life characteristics, particularly with Si-based and Sn-based negative active materials that experience repeated expansion and shrinkage during charge and discharge, leading to deteriorated performance.

Innovation Solution

A binder composition comprising a cross-linked compound of polyacrylic acid substituted with an alkali cation and polyvinyl alcohol is developed, which improves phase stability and cross-linking ratio, enhancing the binding properties and cycle-life characteristics of lithium batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional binder is used to provide adherence of active material, then the electrode can be fabricated, but the cycle-life characteristics and electrode stability deteriorate due to repeated expansion and shrinkage of Si-based and Sn-based negative active materials

Engineering Contradiction:
Improvecycle-life characteristicsVSAvoidelectrode stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses a composite binder system comprising polyacrylic acid substituted with alkali cations (such as Li+, Na+, K+, or NH4+) combined with polyvinyl alcohol. This composite material provides both strong adhesion to active materials and flexibility to accommodate the expansion and shrinkage of Si-based and Sn-based negative active materials during charge-discharge cycles, thereby improving both cycle-life characteristics and electrode stability simultaneously

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical and physical parameters of the binder by substituting polyacrylic acid with alkali cations, which changes the pH, ionic conductivity, and binding properties of the binder. This parameter change enables the binder to maintain electrode integrity under the mechanical stress caused by volume changes of silicon-based and tin-based active materials, resolving the contradiction between adhesion strength and flexibility

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If Si-based and Sn-based negative active materials are used to increase energy density, then the battery capacity improves, but the electrode stability deteriorates due to repeated expansion and shrinkage during charge and discharge

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrode stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies a binder composition beforehand that is specifically designed to cushion and accommodate the expansion and shrinkage of Si-based and Sn-based active materials. The polyacrylic acid substituted with alkali cations and polyvinyl alcohol combination creates a flexible matrix that预先 (in advance) prepares the electrode structure to handle volume changes, preventing deterioration and maintaining electrode stability throughout the battery's operational cycles

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The binder composition significantly improves the stability and cycle-life characteristics of rechargeable lithium batteries by increasing viscosity and cross-linking ratio, leading to better electrode adherence and prolonged battery performance.

Implementation Method 1

a binder composition for a rechargeable lithium battery including a cross-linked compound of polyacrylic acid substituted with an alkali cation, and polyvinyl alcohol

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Data Source

PatentUS9413009B2Binder composition for rechargeable lithium battery, and electrode and rechargeable lithium battery including the same
Publication Date: 2016.08.09 SAMSUNG SDI CO LTD
  • US9413009B2 patent drawing
  • US9413009B2 patent drawing
  • US9413009B2 patent drawing

AI summary

Disclosed are a binder composition for a rechargeable lithium battery including a cross-linked compound of polyacrylic acid substituted with an alkali cation and polyvinyl alcohol and an electrode and rechargeable lithium battery including the same. The cross-linked compound of polyacrylic acid and polyvinyl alcohol is obtained by heating polyacrylic acid and polyvinyl alcohol to effect a cross-linking reaction via esterification. The cross-linked compound of polyvinyl alcohol and polyacrylic acid substituted with an alkali cation may improve phase stability of a binder, and has high cross-linking ratio, thereby providing for excellent performance of a rechargeable lithium battery.