Cross-Linked Interfacial Coating for Durable Perovskite Solar Cells

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Solution Overview

Problem

Existing photovoltaic devices using perovskite materials face challenges in charge transport and durability, which affect their performance and efficiency.

Innovation Solution

The incorporation of a cross-linking agent, such as a halosilyalkane, with fullerene or fullerene derivatives, and polymers like polyvinylphenol, is used to enhance the interfacial layers in perovskite photovoltaic devices, improving charge transport and device stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional charge transporting layers are used in perovskite photovoltaic devices, then device structure is simple, but charge transport efficiency and device durability are poor

Engineering Contradiction:
Improvedevice durabilityVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a composite interfacial layer comprising fullerene derivatives (such as PCBM) combined with silane crosslinking agents and polymer matrices. This composite structure integrates the electron-accepting properties of fullerenes with the mechanical stability and crosslinking capability of silane-polymer systems, thereby simultaneously improving charge transport efficiency and device durability without requiring entirely new material systems

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the physical and chemical parameters of the charge transporting layer by introducing crosslinkable functional groups (silane groups) that can form three-dimensional networks. This parameter change transforms the layer from a simple molecular assembly to a crosslinked gel structure, enhancing mechanical stability and charge transport pathways while maintaining processability through solution-based deposition

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If cross-linking agents and polymers are incorporated to improve durability, then device stability increases, but manufacturing process complexity increases

Engineering Contradiction:
Improvedevice lifetimeVSAvoiddeposition process simplicity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent incorporates crosslinkable functional groups (silane groups) into the fullerene derivative structure before deposition. These pre-installed crosslinking sites remain dormant during deposition and only activate upon subsequent exposure to moisture or thermal treatment, allowing the material to be deposited using simple solution-processing techniques while enabling crosslinked network formation afterward to enhance durability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses polymer matrices as intermediaries that facilitate the integration of crosslinking agents into the fullerene-based charge transporting layer. The polymers provide a processable matrix that can be deposited by conventional techniques, while the silane crosslinking agents embedded within create the durable crosslinked network, thus mediating between ease of manufacture and long-term stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances charge carrier injection and drift velocities, leading to improved power conversion efficiency and durability of perovskite photovoltaic devices.

Implementation Method 1

depositing a cross-linking agent on the perovskite material or the layer comprising the fullerene or fullerene derivative, wherein the cross-linking agent comprises a silane, wherein the silane is a halosilyalkane

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 2

PVs may incorporate layers of perovskite materials as photoactive layers that generate electric power when exposed to light

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS12540228B2Cross linked surface coating and interfacial layer for a perovskite material photovoltaic device
Publication Date: 2026.02.03 CUBICPV INC
  • US12540228B2 patent drawing
  • US12540228B2 patent drawing
  • US12540228B2 patent drawing

AI summary

A method for producing a perovskite material photovoltaic device, the method comprising: depositing a layer comprising a fullerene or fullerene derivative on a perovskite material; depositing a cross-linking agent on the perovskite material or the layer comprising the fullerene or fullerene derivative, wherein the cross-linking agent comprises a silane, wherein the silane is a halosilyalkane; and depositing one or more polymers on the perovskite material or the layer comprising the fullerene or fullerene derivative.