Crosslinked Separation Membrane for Thin Low-Resistance Li-Ion Batteries

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Solution Overview

Problem

In lithium ion secondary batteries, there is a need for a separation membrane with a thin film thickness and low resistance value to prevent solvent mixing between the positive and negative electrodes, while maintaining lithium ion conductivity.

Innovation Solution

A lithium ion secondary battery configuration that includes a separation membrane made of a copolymer with a first monomer having two (meth)acryloyl groups and a second monomer with three or more (meth)acryloyl groups, along with a lithium salt and solvent, positioned between the positive and negative electrodes to ensure effective solvent separation and ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separation membrane is made thinner to reduce resistance, then resistance value decreases, but solvent separation performance deteriorates

Engineering Contradiction:
Improvesolvent separation performanceVSAvoidmembrane thickness
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent uses a composite gel polymer electrolyte containing both a crosslinkable polymer component and a lithium salt component. The crosslinking creates a three-dimensional network structure that provides physical separation barriers, while the lithium salt ensures ion conductivity. This composite structure enables effective solvent separation even in thin membranes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The gel polymer electrolyte forms a porous three-dimensional crosslinked structure that acts as a physical barrier to solvent molecules while allowing lithium ion transport. The porous network provides channels for ion conduction while the crosslinked gel matrix prevents solvent mixing between electrodes.

Inventive Principle:
Principle #31Porous materials

2Reliability

If a separation membrane is made thinner to improve ion conductivity, then resistance value decreases, but membrane strength deteriorates

Engineering Contradiction:
Improvelithium ion conductivityVSAvoidmembrane strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The crosslinked gel polymer structure provides mechanical strength through the three-dimensional network, while the incorporated lithium salt ensures high ion conductivity. The synergistic combination of crosslinked polymer matrix and lithium salt components enables both structural integrity and electrical performance in thin membranes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates localized crosslinked regions within the gel polymer electrolyte that provide structural reinforcement. The crosslinking density can be controlled to optimize both mechanical strength and ion conductivity in different regions of the membrane structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a separation membrane with a thin film thickness and low resistance value, effectively preventing solvent mixing and enhancing the performance of lithium ion secondary batteries by maintaining lithium ion conductivity.

Implementation Method 1

the separation membrane contains a polymer having lithium ion conductivity

Methodology Applied
Scientific EffectLithium ion conductivity: Conduction (electrical)

Implementation Method 2

it is important that the solvent contained in the electrolyte is sufficiently separated without mixing between the positive electrode and the negative electrode

Methodology Applied
Scientific EffectSolvent separation: Semipermeable Membrane

Implementation Method 3

the polymer is a copolymer comprising, as monomer units thereof, a first monomer that has two (meth)acryloyl groups and a second monomer that has three or more (meth)acryloyl groups

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Data Source

PatentUS20240162562A1Lithium ion secondary battery, separation membrane, and manufacturing methods therefor
Publication Date: 2024.05.16 LG ENERGY SOLUTION LTD
  • US20240162562A1 patent drawing
  • US20240162562A1 patent drawing
  • US20240162562A1 patent drawing

AI summary

One aspect of the present invention provides a lithium ion secondary battery comprising a positive electrode mixture layer, a separation membrane, and a negative electrode mixture layer in the stated order, wherein: the positive electrode mixture layer contains a positive electrode active material, a first lithium salt, and a first solvent, the negative electrode mixture layer contains a negative electrode active material, a second lithium salt, and a second solvent different from the first solvent, the separation membrane contains a polymer having lithium ion conductivity, a third lithium salt, and a third solvent, and the polymer is a copolymer comprising, as monomer units thereof, a first monomer that has two (meth)acryloyl groups and a second monomer that has three or more (meth)acryloyl groups.