Crosslinked Polyelectrolyte Bilayers for Ion Selectivity

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Solution Overview

Problem

Current ion-selective membranes lack the ability to independently control ionic selectivity and conductivity, which is crucial for efficient applications in energy storage and electrodialysis, such as water purification and chemical separation.

Innovation Solution

The method involves Layer-by-Layer deposition of polyelectrolyte bilayers on nanoporous membranes, followed by selective crosslinking using agents like glutaraldehyde or N-(3-dimethylaminopropyl)-N′-ethylcarbodimide hydrochloride, to tune the ion transport properties and enhance mechanical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If polyelectrolyte layers are deposited on nanoporous membranes to increase ionic selectivity, then ion selectivity is improved, but ionic conductivity decreases

Engineering Contradiction:
Improveionic selectivityVSAvoidionic conductivity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies parameter changes by systematically varying the thickness of polyelectrolyte layers, the number of deposition cycles, and crosslinking density to optimize the balance between ionic selectivity and conductivity. By controlling these parameters, the invention achieves high selectivity while maintaining adequate conductivity for practical applications

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite membrane structures by combining nanoporous support membranes with multiple polyelectrolyte bilayer coatings. This composite approach allows the porous substrate to provide mechanical strength and baseline conductivity, while the polyelectrolyte layers contribute selective ion transport properties, achieving synergistic performance

Inventive Principle:
Principle #40Composite materials

2Strength

If polyelectrolyte layers are crosslinked to enhance mechanical stability, then mechanical strength is improved, but ion transport may be restricted

Engineering Contradiction:
Improvemechanical stabilityVSAvoidion transport
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent employs partial crosslinking rather than complete crosslinking of polyelectrolyte layers. This partial action approach provides sufficient mechanical stabilization to maintain membrane structure during operation, while leaving enough uncrosslinked regions to permit adequate ion transport through the membrane

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The invention controls crosslinking parameters including crosslinking agent concentration, treatment time, and temperature to achieve optimal mechanical properties without excessive crosslinking that would block ion transport pathways

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If multiple polyelectrolyte bilayers are deposited to tune ion transport properties, then selectivity control is improved, but membrane complexity increases

Engineering Contradiction:
Improveion transport controlVSAvoidmembrane structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the membrane structure into distinct functional layers - a nanoporous support substrate and multiple polyelectrolyte bilayer coatings with alternating cationic and anionic charges. This segmentation allows independent optimization of each layer's properties and simplifies the overall design by dividing complex functions into manageable components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The polyelectrolyte bilayer structure serves multiple functions simultaneously: providing ion selectivity through charge interactions, enabling mechanical reinforcement through crosslinking, and allowing tunable ion transport through controlled thickness. This multi-functionality reduces the need for additional specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in mechanically robust, highly conductive, and selectively ion-permeable membranes that can be used in various applications, including energy storage and water purification, by optimizing the thickness and crosslinking of polyelectrolyte layers to balance selectivity and conductivity.

Implementation Method 1

The cationic and anionic polymers are self-assembled through electrostatic and hydrogen bonding interactions

Methodology Applied
Scientific EffectElectrostatic interactions: Electrostatics

Implementation Method 2

The cationic and anionic polymers are self-assembled through electrostatic and hydrogen bonding interactions

Methodology Applied
Scientific EffectHydrogen bonding: Chemical Bonding

Implementation Method 3

The cationic and anionic polymers are self-assembled through electrostatic and hydrogen bonding interactions and can be mechanically stabilized by crosslinking the polymer layers together

Methodology Applied
Scientific EffectChemical crosslinking: Chemical Bonding

Data Source

PatentUS10766005B2Nanostructured polyelectrolytes for ion-selective membranes
Publication Date: 2020.09.08 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US10766005B2 patent drawing
  • US10766005B2 patent drawing
  • US10766005B2 patent drawing

AI summary

Nanostructured polyelectrolyte bilayers deposited by Layer-by-Layer deposition on nanoporous membranes can be selectively crosslinked to modify the polyelectrolyte charge density and control ionic selectivity independent of ionic conductivity. For example, the polyelectrolyte bilayer can comprise a cationic polymer layer, such as poly(ethyleneimine), and an anionic polymer layer, such as poly(acrylic acid). Increasing the number of bilayers increases the cation selectivity when the poly(ethyleneimine) layer is crosslinked with glutaraldehyde. Crosslinking the membranes also increases the chemical and mechanical strength of the polyelectrolyte films. This controllable and inexpensive method can be used to create ion-selective and mechanically robust membranes on porous supports for a wide range of applications.