Crosslinked Polymer Soil Erosion Control Matrix

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Solution Overview

Problem

Current surface treatments for erosion and dust control on surfaces like soil, mining overburden, and tailings piles are inadequate in terms of effectiveness and longevity, particularly in preventing soil erosion and controlling dust emissions.

Innovation Solution

A surface treatment composition comprising a solid cross-linking agent with dialdehyde residues and a water-soluble polymer that covalently bonds with the cross-linking agent, applied as an aqueous mixture to form a matrix that enhances erosion control and dust suppression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional surface treatments are applied to soil surfaces for erosion control, then some erosion prevention is achieved, but the effectiveness and longevity are inadequate

Engineering Contradiction:
Improveeffectiveness of erosion controlVSAvoidlongevity of surface treatment
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The invention uses a composite material system consisting of water-soluble polymer granules combined with a water-soluble crosslinking agent. The polymer provides the base matrix for erosion control, while the crosslinking agent creates covalent bonds between polymer chains to form a more durable, interconnected network structure. This composite approach enhances both the immediate effectiveness and long-term durability of the surface treatment.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the chemical parameter of the surface treatment by introducing crosslinking reactions. The crosslinking agent modifies the polymer structure by creating covalent bonds, fundamentally changing the physical and chemical properties of the treatment material to achieve improved longevity and resistance to degradation from rain and erosion.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If fiber matrices are applied to construction sites for dust control, then dust emissions are controlled, but the control is not long-lasting

Engineering Contradiction:
Improvedust emissionsVSAvoidduration of dust control
Core Design Contradiction:
Object-generated harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The invention creates a composite dust control system using water-soluble polymers crosslinked with a dialdehyde crosslinking agent. This composite structure forms a more robust matrix that adheres better to surfaces and resists degradation, thereby extending the duration of dust control effectiveness compared to conventional fiber matrices alone.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The crosslinking process fundamentally changes the chemical structure and physical properties of the polymer matrix. The covalent bonds formed by the crosslinking agent increase the structural integrity and durability of the dust control layer, enabling it to maintain effectiveness for longer periods under environmental stress.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If surface treatments are applied after wildfire damage, then erosion control is provided, but the protection is insufficient against rain and erosion

Engineering Contradiction:
Improveerosion after wildfireVSAvoidprotection against rain and erosion
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The invention employs a composite material system where the crosslinked polymer network provides enhanced structural stability and resistance to rain and erosion. The crosslinked structure creates a more cohesive and durable protective layer that can withstand the harsh conditions following wildfire, improving reliability of erosion control.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The crosslinking reaction fundamentally alters the physical and chemical parameters of the surface treatment, increasing its resistance to water penetration and mechanical erosion. The crosslinked network structure provides greater structural integrity and durability, enabling the treatment to reliably protect against rain and erosion in post-wildfire conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition significantly improves tensile strength and rain resistance, achieving up to 99.999% effectiveness in preventing soil erosion and providing long-lasting dust control when applied to various surfaces.

Implementation Method 1

a water-soluble polymer capable of covalently bonding with the solid cross-linking agent

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 2

applying at least a portion of the aqueous surface treatment mixture to a target area

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Data Source

PatentUS10753059B2Surface treatment compositions and preparation methods
Publication Date: 2020.08.25 PROFILE PRODUCTS LLC
  • US10753059B2 patent drawing

AI summary

Surface treatment compositions and their methods of preparation. Such surface treatment compositions can comprise a solid cross-linking agent and a water-soluble polymer. Such solid cross-linking agent can include a plurality of dialdehyde residues, and the water-soluble polymer can include a plurality of pendant groups capable of covalently bonding with the solid cross-linking agent. The surface treatment compositions can further comprise a fibrous material. Applications for such surface treatment compositions include soil erosion prevention, dust control, and landfill cover.