Crosslinked Pulse Protein Meat Analog Texture

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Solution Overview

Problem

Plant-based meat analogs face challenges in replicating the texture and functionality of animal muscle proteins due to conformational and compositional differences, particularly lacking fat, which affects their textural and functional similarity to meat.

Innovation Solution

The development of plant-based meat analogs using pulse proteins crosslinked with protein crosslinking agents and structured vegetable oils loaded into water-soluble carriers to enhance protein stability, solubility, and fat-like properties, such as moisture content and oil release during cooking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If plant protein is used to replace animal muscle protein, then economic and health benefits are achieved, but textural and functional similarity to meat deteriorates

Engineering Contradiction:
Improvemeat replacement effectivenessVSAvoidtextural similarity to meat
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by modifying the physical and chemical properties of plant proteins through crosslinking. Specifically, transglutaminase crosslinking alters protein conformation, increases firmness, and improves water holding capacity, transforming the textural parameters of plant protein to better match meat characteristics while maintaining the health benefits of plant-based composition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by combining plant proteins with crosslinking agents (transglutaminase) and various additives (starches, fats, flavorings). This composite approach allows the final product to exhibit meat-like texture and functionality while retaining plant protein as the primary ingredient, thus resolving the contradiction between health benefits and textural similarity

Inventive Principle:
Principle #40Composite materials

2Reliability

If plant-based compositions are made without animal fat, then health benefits are improved, but fatty mouthfeel and functionality deteriorate

Engineering Contradiction:
Improvehealth benefitVSAvoidfatty mouthfeel
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent uses crosslinked plant proteins as an intermediary substance that can mimic the functional properties of animal fat. The crosslinked protein structure provides water holding capacity and lubrication similar to fat, creating a fatty mouthfeel without incorporating animal products, thus maintaining health benefits while improving sensory properties

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the physical parameters of plant-based compositions through crosslinking, which increases firmness and improves water binding. These parameter changes allow the product to achieve meat-like texture and mouthfeel characteristics without relying on animal fat, resolving the contradiction between health benefits and sensory quality

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If pulse protein is used as the base ingredient, then protein content is improved, but solubility and stability deteriorate

Engineering Contradiction:
Improveprotein contentVSAvoidprotein solubility
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by crosslinking the pulse proteins before final product formation. This pre-crosslinking treatment stabilizes the protein structure, improves water holding capacity, and enhances solubility characteristics, allowing the high protein content pulse proteins to function effectively in the final meat analog product

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in plant-based meat analogs with improved texture and functionality, mimicking the firmness and fatty mouthfeel of meat, while maintaining high protein content and reduced stickiness, as demonstrated by texture analysis and cooking behavior.

Implementation Method 1

at least one pulse protein that has been crosslinked using a protein crosslinking agent

Methodology Applied
Scientific EffectProtein crosslinking: Chemical Bonding

Implementation Method 2

a vegetable oil loaded into a water-soluble carrier

Methodology Applied
Scientific EffectEmulsification: Emulsion

Data Source

PatentUS20230148628A1Plant-based analog meat compositions and methods of manufacture
Publication Date: 2023.05.18 CORN PRODUCTS DEVELOPMENT INC
  • US20230148628A1 patent drawing
  • US20230148628A1 patent drawing

AI summary

The technology disclosed in this specification pertains to a plant-based meat analog comprising a pulse protein, and a vegetable oil. In any embodiment the pulse protein may be crosslinked. In any embodiment the oil may be provided as a structured vegetable oil comprising a vegetable oil and a water-soluble carrier. The plant-based meat analogs may further comprise moisture content of about 40% to about 65% by weight.