Crosslinked Silicon Anode Binder for Expansion and Adhesion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing binders for silicon-based negative electrode active materials in secondary batteries fail to adequately suppress volume expansion and adhesion, leading to reduced battery stability and performance.

Innovation Solution

A binder comprising a copolymer crosslinked by an aldehyde-group crosslinking agent, with specific repeating units, enhances mechanical properties and adhesion, effectively preventing exfoliation and desorption of the negative electrode active material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a binder such as carboxymethyl cellulose (CMC) and styrene butadiene rubber (SBR) is used to suppress volume expansion, then volume change is partially suppressed, but adhesion is insufficient causing active material desorption

Engineering Contradiction:
Improvevolume stabilityVSAvoidadhesion
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The invention uses a composite binder system comprising polyacrylic acid and carboxymethyl cellulose (CMC) in a specific weight ratio range (95:5 to 50:50). This composite approach combines the volume suppression capability of CMC with the adhesion properties of polyacrylic acid, resolving the contradiction between volume stability and adhesion strength. The synergistic effect of the composite materials allows simultaneous achievement of both binding functions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention optimizes the weight ratio parameters of the binder components to achieve the desired balance. By adjusting the proportion of polyacrylic acid and CMC within the specified range, the binder's dual functionality is optimized - sufficient adhesion strength is maintained while volume expansion suppression is enhanced. This parameter optimization resolves the trade-off between the two opposing requirements.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If silicon-based active material is used to increase charge and discharge capacity, then capacity is significantly increased, but volume expansion reaches up to 300% affecting battery stability

Engineering Contradiction:
Improvecharge and discharge capacityVSAvoidvolume stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention applies beforehand cushioning by using the binder system to pre-compress and constrain the silicon-based active material particles before volume expansion occurs during charging. The binder forms a protective matrix that cushions the material against the 300% volume expansion, maintaining structural integrity and preventing electrode disintegration while allowing the high-capacity silicon material to function.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The binder creates a flexible binding matrix that can accommodate the large volume changes of silicon-based materials. This flexible shell-like structure maintains adhesion to the active material particles throughout the expansion and contraction cycles, preventing desorption and maintaining electrode stability despite the extreme volume fluctuations associated with high-capacity silicon anodes.

Inventive Principle:
Principle #30Flexible shells and thin films

3Duration of action of stationary object

If conventional binders are used to maintain electrode structure, then basic binding is provided, but adhesion strength is insufficient leading to active material desorption during charge and discharge

Engineering Contradiction:
Improvebattery lifeVSAvoidadhesion strength
Core Design Contradiction:
Duration of action of stationary objectVSStrength

Solution Approach 1:

The composite binder system combines polyacrylic acid with excellent adhesion properties and CMC with good structural stability. This composite formulation achieves superior adhesion strength that prevents active material desorption during charge-discharge cycles, thereby extending battery life. The synergistic interaction between the two materials provides both strong binding and long-term durability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

By optimizing the weight ratio parameters of the binder components and controlling the saponification degree of polyacrylic acid (60-100%), the invention achieves optimal adhesion strength that maintains electrode integrity throughout the battery's operational life. This parameter optimization ensures sufficient binding force to prevent desorption while maintaining flexibility for volume changes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The binder improves charge/discharge cycle characteristics and battery performance by suppressing negative electrode expansion and active material desorption, even with silicon-based materials, resulting in enhanced stability and capacity retention.

Implementation Method 1

a copolymer which is crosslinked by a crosslinking agent including an aldehyde group

Methodology Applied
Scientific EffectCrosslinking reaction: Chemical Bonding

Data Source

PatentUS12555790B2Binder for secondary battery, negative electrode for secondary battery including the same, and lithium secondary battery including the same
Publication Date: 2026.02.17 SK ON CO LTD
  • US12555790B2 patent drawing
  • US12555790B2 patent drawing
  • US12555790B2 patent drawing

AI summary

Provided are a binder for a secondary battery, a negative electrode including the same, and a secondary battery including the same. More particularly, the binder for a secondary battery prepared by reacting a copolymer including specific repeating units and a crosslinking agent including two or more aldehyde groups has excellent mechanical properties and effectively improves a binding force. The negative electrode and the secondary battery including the binder for a secondary battery effectively suppress expansion of a negative electrode to manufacture a secondary battery having excellent charge/discharge cycle characteristics and battery performance.