Cross-Linked Quaternized Styrenic Copolymers for Stable AEM Conductivity

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Solution Overview

Problem

Existing anion exchange membranes (AEMs) face challenges with poor stability in basic environments, low ionic conductivity, and reduced mechanical strength due to water absorption, necessitating a polymer with improved stability, high ion conductivity, and balanced mechanical properties.

Innovation Solution

The development of quaternized styrenic block copolymers (QSBC) and their cross-linked versions (xQSBC), which are synthesized through halogenation and quaternization of styrenic block copolymer precursors, resulting in high ion conductivity and improved dimensional stability, suitable for use in AEMs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polymer structure is optimized for high ion conductivity, then ionic conductivity improves, but mechanical strength deteriorates due to water absorption

Engineering Contradiction:
Improveion conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The block copolymer structure segments the material into distinct blocks: hydrophobic styrenic blocks (A) provide mechanical strength and structural integrity, while hydrophilic blocks containing quaternary ammonium groups (B) provide ion conductivity. This segmentation allows each block to perform its specialized function without compromising the other, solving the contradiction between mechanical strength and ion conductivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the polymer exhibit different properties: the styrenic blocks provide mechanical strength and dimensional stability, while the quaternary ammonium-containing blocks provide ion conductivity. This local differentiation of properties within the same material enables simultaneous achievement of both mechanical strength and high ion conductivity.

Inventive Principle:
Principle #3Local quality

2Reliability

If quaternary ammonium groups are introduced to improve ion conductivity, then ion conductivity improves, but stability in basic environment deteriorates

Engineering Contradiction:
Improveion conductivityVSAvoidstability in basic environment
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent creates a composite structure where quaternary ammonium functional groups are incorporated into a styrenic block copolymer matrix. The styrenic backbone provides chemical stability in basic environments, while the quaternary ammonium groups provide ion conductivity. This composite approach allows the material to exhibit both high ion conductivity and excellent basic environment stability simultaneously.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The QSBC and xQSBC exhibit enhanced ion conductivity and mechanical properties, maintaining ion conductivity and stability even after aging in alkaline solutions, making them suitable for applications in fuel cells and electrolyzers.

Implementation Method 1

high ion conductivity

Methodology Applied
Scientific EffectIon conductivity: Conduction (electrical)

Implementation Method 2

cross-linked with a cross-linking agent to obtain a cross-linked quaternized styrenic block copolymer

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Data Source

PatentEP4386015A1Quaternized styrenic block copolymers and methods of preparation thereof
Publication Date: 2024.06.19 NOTARK LLC
  • EP4386015A1 patent drawing
  • EP4386015A1 patent drawing
  • EP4386015A1 patent drawing

AI summary

The disclosure relates to a quaternized styrenic block copolymer (QSBC) and a cross-linked QSBC (xQSBC). The QSBC comprises at least one block copolymer selected from a triblock copolymer, a tetrablock copolymer, a pentablock copolymer, and mixtures thereof. The block copolymer contains at least one block A or A', each independently derived from a vinyl aromatic monomer and a block B derived from a conjugated diene monomer or a combination of a vinyl aromatic monomer and a conjugated diene monomer. At least one polymerized vinyl aromatic unit in the block A and/or A' comprises a quaternary ammonium group. The xQSBC shows high ion conductivity, improved dimensional stability, and balanced mechanical properties. The QSBC has applications in anion exchange membranes (AEMs), fuel cell, electrolyzer, etc.