Cross-linked Triblock Polymer for Stable Anion Exchange Membranes

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Solution Overview

Problem

Current anion exchange membranes (AEMs) lack both high ionic conductivity and mechanical strength, especially in basic conditions, limiting their application in electrochemical devices such as fuel cells, electrolyzers, and redox flow batteries due to issues like uncontrollable swelling and low melt temperature.

Innovation Solution

A triblock cationic functionalized polymer with cross-linked hydrophobic and hydrophilic blocks, using dithiols or heat treatment to form covalent bonds, and functionalizing with cyclic saturated ammonium cations like N-methylpiperidine, enhancing mechanical and chemical stability while maintaining high ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If cross-linking is applied to the polymer, then mechanical strength and stability are improved, but ionic conductivity may be reduced

Engineering Contradiction:
Improvemechanical strengthVSAvoidionic conductivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies cross-linking selectively to the hydrophobic mid-block (B) while leaving the hydrophilic outer blocks (A) uncrosslinked. This local cross-linking approach provides mechanical reinforcement in the mid-block region without restricting the ion transport pathways in the hydrophilic domains, thus maintaining high ionic conductivity while improving mechanical strength.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The triblock polymer structure is segmented into distinct functional regions: hydrophilic outer blocks for ion transport and a hydrophobic mid-block for mechanical support. The cross-linking is confined to the mid-block segment, allowing independent optimization of mechanical properties in that region without compromising the ion conductivity of the outer blocks.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the polymer is functionalized with cations, then ionic conductivity is improved, but chemical stability in basic conditions deteriorates

Engineering Contradiction:
Improveionic conductivityVSAvoidchemical stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical parameters of the cationic functional groups by using cyclic saturated ammonium cations (e.g., piperidinium, pyrrolidinium) instead of conventional alkyl ammonium cations. These cyclic structures with saturated rings provide enhanced chemical stability in basic conditions while maintaining high ionic conductivity through their ability to facilitate anion transport.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the mid-block is made hydrophobic, then mechanical stability is improved, but ion exchange capacity deteriorates

Engineering Contradiction:
Improvemechanical stabilityVSAvoidion exchange capacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent creates a clear spatial separation of functions: the hydrophobic mid-block provides mechanical stability and structural integrity, while the hydrophilic outer blocks provide ion exchange capacity. This local quality differentiation allows each region to optimize its specific function without compromise.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The polymer is segmented into hydrophobic and hydrophilic domains with distinct roles. The hydrophobic mid-block segment maintains mechanical stability through its non-polar character, while the hydrophilic outer segments maintain high ion exchange capacity through their polar, water-soluble nature.

Inventive Principle:
Principle #1Segmentation

4Strength

If cross-linking density is increased, then mechanical strength is improved, but swelling resistance may be excessive

Engineering Contradiction:
Improvemechanical strengthVSAvoidswelling resistance
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The cross-linking density is locally optimized by applying cross-links only in the hydrophobic mid-block region rather than throughout the entire polymer structure. This provides sufficient mechanical strength and swelling resistance in the mid-block while preserving the swelling capability of the hydrophilic outer blocks, which is necessary for ion transport.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting membranes exhibit superior mechanical stability, high ionic conductivity, and tunable ion exchange capacity, enabling their use in a wide range of electrochemical applications from fuel cells to water purification devices with improved durability and efficiency.

Implementation Method 1

dithiols or other common cross-linkers that react with unsaturated bonds to cross-link the hydrophobic block of the polymer

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 2

heat treatment of the base A-B-A chlorinated triblock polymer to partially eliminate chloride to leave sites that then form cross-linked covalent bonds

Methodology Applied
Scientific EffectThermal decomposition: Thermolysis

Implementation Method 3

di-functionalized methylene chains (2, 4, or 6 carbons) functionalized with C5 or C6 cyclic saturated ammonium cations which cross-link the hydrophilic part

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 4

AEMs with alkaline conductivity greater than 100 mS/cm... conducting anions

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS11377526B2High performance cross-linked triblock cationic functionalized polymer for electrochemical applications, methods of making and methods of using
Publication Date: 2022.07.05 UNIV OF MASSACHUSETTS
  • US11377526B2 patent drawing
  • US11377526B2 patent drawing
  • US11377526B2 patent drawing

AI summary

The present invention relates to a high performance cross-linked triblock cationic functionalized polymer for electrochemical applications, and methods of making and using the same. The invention also relates to a tunable hydrogenated polymer, that can be functionalized with a particular cation for a particular application, and the method of making the hydrogenated polymer and tuning the hydrogenated polymer for the application.