Controlled-Crosslinking Anion Exchange Polymers for Robust AEMs

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Solution Overview

Problem

Existing anion exchange membranes (AEMs) and membrane electrode assemblies (MEAs) in AEMFCs and AEMELs suffer from low mechanical robustness, leading to premature failure due to pinholes, tearing, and catalyst washout, primarily caused by water erosion and polymer dissolution during operation.

Innovation Solution

Development of crosslinkable anion exchange polymers that can form crosslinked AEMs and MEAs through controlled crosslinking using alkaline solutions without additional crosslinking reagents, enhancing mechanical stability and reducing swelling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional crosslinking methods using crosslinking reagents at high concentrations are used, then mechanical stability is improved, but polymer compatibility is limited and contamination risk increases

Engineering Contradiction:
Improvemechanical stabilityVSAvoidpolymer compatibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The polymer contains built-in crosslinkable functional groups (vinyl, vinylidene, allyl, or acetylenic groups) that enable self-crosslinking through chemical reactions such as addition polymerization, cycloaddition, or condensation. This eliminates the need for external crosslinking reagents and allows the polymer to crosslink autonomously under appropriate conditions, thereby achieving both mechanical stability and broad polymer compatibility

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The crosslinking process is controlled by adjusting parameters such as temperature, pH, and reaction time to activate the crosslinkable functional groups. By changing these parameters, the crosslinking reaction can be initiated and controlled without requiring high concentrations of external reagents, thus avoiding contamination while achieving the desired mechanical stability

Inventive Principle:
Principle #35Parameter changes

2Strength

If crosslinking reagents are used at high concentrations, then mechanical stability is improved, but contamination and undesired membrane properties occur

Engineering Contradiction:
Improvemechanical stabilityVSAvoidcontamination
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The polymer contains built-in crosslinkable functional groups (vinyl, vinylidene, allyl, or acetylenic groups) that enable self-crosslinking through chemical reactions such as addition polymerization, cycloaddition, or condensation. This eliminates the need for external crosslinking reagents and allows the polymer to crosslink autonomously under appropriate conditions, thereby achieving both mechanical stability and broad polymer compatibility

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The harmful crosslinking reagents are completely removed from the system by using the polymer's own functional groups for crosslinking. The crosslinking is achieved through intrinsic chemical reactions within the polymer structure itself, eliminating the source of contamination entirely

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If crosslinking is performed to enhance mechanical stability, then swelling is reduced, but polymer selection is restricted

Engineering Contradiction:
Improveswelling controlVSAvoidpolymer selection
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The crosslinking process is controlled by adjusting parameters such as temperature, pH, and reaction time to activate the crosslinkable functional groups. By changing these parameters, the crosslinking reaction can be initiated and controlled without requiring high concentrations of external reagents, thus avoiding contamination while achieving the desired mechanical stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The crosslinkable functional groups (vinyl, vinylidene, allyl, or acetylenic groups) can be incorporated into various polymer backbones, making the crosslinking approach universally applicable to different polymer types including aromatic and aliphatic polyamides, polyesters, and polyacrylonitrile, thereby expanding polymer selection while maintaining swelling control

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The crosslinked AEMs and MEAs exhibit improved mechanical integrity, reduced swelling, and increased conductivity, stability, and solubility, addressing the mechanical robustness issues and enhancing performance under dry-wet cycles.

Implementation Method 1

Crosslinking enhances the mechanical and dimensional stability of anion exchange membranes (AEM) and membrane electrode assemblies (MEA). By forming covalent chemical bonds between polymer chains, crosslinking creates a relatively rigid and strong polymer network.

Methodology Applied
Scientific EffectCrosslinking reaction: Chemical Bonding

Implementation Method 2

This network structure helps to prevent excessive water uptake and swelling, especially under conditions of high temperature and humidity

Methodology Applied
Scientific EffectWater uptake prevention: Absorption (physical)

Implementation Method 3

Anion exchange polymers capable of controlled crosslinking... for use in anion exchange membrane electrochemical devices such as anion exchange membrane fuel cells (AEMFCs) and anion exchange membrane electrolyzers (AEMELs)

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS20260061413A1Anion exchange polymers capable of controlled crosslinking
Publication Date: 2026.03.05 VERSOGEN INC
  • US20260061413A1 patent drawing
  • US20260061413A1 patent drawing
  • US20260061413A1 patent drawing

AI summary

Polymers based on poly(aryl alkylene) that are capable of crosslinking in a controlled manner are provided. Crosslinked anion exchange membranes or anion exchange ionomers formed from these polymers not only have superior chemical stability and hydroxide conductivity but also have decreased water uptake and improved mechanical stability.