Crotch Buckle Retention via Asymmetric Dynamic Connection

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Solution Overview

Problem

Current child safety seats lack effective energy absorption during crash events, particularly in forward-facing collisions, as the crotch buckles are attached to stationary crossbars that do not absorb energy in compression.

Innovation Solution

The system incorporates a crotch plate connected by a tensile member that resists movement in one direction while allowing movement in another, using connection members like straps or springs to absorb compressive forces and distribute tension, thereby reducing forces on the child during impacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the crotch buckle is attached to a stationary crossbar, then the structural stability is improved, but the energy absorption capability during crash events deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidenergy absorption capability
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent applies the dynamics principle by transitioning from a stationary crossbar to a dynamic connection member that can move and deform during crash events. The connection member is designed to allow relative movement between the crotch buckle and seat frame, enabling energy absorption through controlled deformation while maintaining structural integrity. This dynamic capability allows the system to adapt to impact forces and absorb energy effectively.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs parameter changes by modifying the mechanical properties of the connection member to exhibit different behaviors under different loading conditions. The connection member is designed with specific material and geometric parameters that allow it to be stiff under normal conditions for stability, but capable of controlled deformation under crash loads for energy absorption. This parameter optimization resolves the contradiction between stability and energy absorption.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the connection member allows movement in compressive direction, then the energy absorption during forward-facing crashes is improved, but the resistance to upward movement during rear-facing impacts deteriorates

Engineering Contradiction:
Improveenergy absorption during forward-facing crashesVSAvoidresistance to upward movement
Core Design Contradiction:
Loss of energyVSForce

Solution Approach 1:

The patent applies asymmetry by designing the connection member with different mechanical characteristics for compression and tension loads. The connection member is configured to be compliant in compression (allowing movement for energy absorption) while maintaining strength in tension (resisting upward movement). This asymmetric behavior is achieved through specific geometric design and material selection, resolving the contradiction between energy absorption and upward movement resistance.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The dynamic nature of the connection member enables it to exhibit different stiffness characteristics depending on the loading direction and magnitude. During forward-facing crashes, the connection member allows compressive movement for energy absorption. During rear-facing impacts, the same connection member provides tensile resistance to prevent excessive upward movement. This dynamic adaptability resolves the apparent contradiction.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the seat pan is entirely stationary, then the structural simplicity is improved, but the capability to absorb crash energy deteriorates

Engineering Contradiction:
Improvestructural simplicityVSAvoidcrash energy absorption
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent applies segmentation by dividing the seat structure into distinct functional components: a stationary seat pan for simplicity and a separate dynamic connection member for energy absorption. This segmentation allows the majority of the seat structure to remain simple and stationary, while only the specific connection member between the crotch buckle and seat frame incorporates the complex dynamic characteristics needed for energy absorption. This resolves the contradiction between structural simplicity and energy absorption capability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces chest gravitational forces during collisions by allowing the seat to absorb energy in compressive directions and providing strong resistance in tensile directions, enhancing safety by minimizing upward movement during rear-facing impacts and allowing seat pan deformation during forward-facing impacts.

Implementation Method 1

The at least one connection member may significantly resist movement in a first direction and may significantly allow movement in a second direction different from the first direction

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 2

The at least one connection member may significantly resist movement in a first direction and may significantly allow movement in a second direction different from the first direction

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11186207B2Systems and methods for retaining a crotch buckle
Publication Date: 2021.11.30 EVENFLO CO INC
  • US11186207B2 patent drawing
  • US11186207B2 patent drawing
  • US11186207B2 patent drawing

AI summary

The present disclosure pertains to a system configured to secure a crotch plate of a child car seat while providing for lower forces upon the seated child during impact events. Some embodiments may include: a seating surface and a back surface; an internal harness, including a crotch strap; a crotch plate for mounting the crotch strap thereto; and at least one connection member for connecting the crotch plate to an anchor mounted below the seating surface. The at least one connection member may significantly resist movement in a first direction and may significantly allow movement in a second direction different from the first direction.