Crown-Partitioned Spherical Shell Prosthesis for Stable Bone Anchoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Surface replacement prostheses for ball-and-socket joints face challenges in attachment stability, bone necrosis, and bone material removal, with existing solutions either lacking in force distribution or being prone to loosening due to lever forces.

Innovation Solution

A prosthesis design featuring a spherical shell section with a cavity partitioned by a crown, where the crown engages directly into load-bearing bone structures, providing a large contact surface for stable attachment, and is designed to minimize bone resection with a conical crown that increases in thickness for improved stability and blood infusion, allowing for controlled pressure and bone growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a surface replacement prosthesis with a cap is used, then force distribution is improved, but more bone material must be removed and attachment stability deteriorates

Engineering Contradiction:
Improveforce distributionVSAvoidbone material removal
Core Design Contradiction:
Stress or pressureVSLoss of substance

Solution Approach 1:

The prosthesis is divided into two functional parts: a spherical shell section (cap) that covers the articular surface and a separate crown that anchors into the bone. This segmentation allows the cap to be optimized for force distribution while the crown is optimized for stable attachment, resolving the contradiction between force distribution and bone preservation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the prosthesis have different geometries and functions: the spherical shell section has a specific curvature to match the articular surface and distribute forces, while the crown has a conical shape with increasing thickness to engage load-bearing bone structures. This local differentiation allows each part to optimize its specific function without compromising the other.

Inventive Principle:
Principle #3Local quality

2Stress or pressure

If a surface prosthesis with a handle is used, then force distribution to additional contact surfaces is improved, but the handle is subject to lever forces causing loosening

Engineering Contradiction:
Improveforce distributionVSAvoidattachment stability
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

Instead of extending the attachment element (handle) outward to distribute forces, the invention inverts the approach by having the crown engage directly into the load-bearing bone structures. The force distribution is achieved through the large contact surface of the spherical shell section, while the crown provides stable anchoring without creating lever forces.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If a threaded bolt attachment is used, then attachment stability is improved, but the procedure complexity and operation time increase

Engineering Contradiction:
Improveattachment stabilityVSAvoidprocedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the threading mechanism from the attachment system, using instead a simple press-fit or interference fit between the crown and the prepared bone cavity. This eliminates the need for threading operations, reducing surgical complexity and operation time while maintaining attachment stability through the conical crown geometry that engages load-bearing bone structures.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8157870B2Prosthesis for replacing the surface in the area of the ball of ball-and-socket joints
Publication Date: 2012.04.17 SYNTHES (USA) LLC
  • US8157870B2 patent drawing
  • US8157870B2 patent drawing
  • US8157870B2 patent drawing

AI summary

A prosthesis for replacing a surface in an area of a ball of a ball-and-socket joint includes a spherical shell section having an outer surface that is configured to lie in an articular fossa and is for attachment to a surface. The shell section having a cavity for receiving a bone end. The prosthesis also includes a crown that partitions the cavity of the shell section into a first cavity and a second cavity, wherein a shape of the shell section is at least a section of a hemisphere and a free edge of the crown lies in the same plane as a free edge of the shell section.