Crude Oil Valuation via FT-NIR Spectrometry

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Solution Overview

Problem

Current methods for valuing crude oils and their fractions, such as naphtha, are laborious, costly, and time-consuming, particularly when comparing naphtha fractions from different sources, as they require extensive distillation and analytical processes.

Innovation Solution

A method and system that reform naphtha streams to a target research octane number, analyze the reformate using PIONA analysis to determine naphthenes, aromatics, and other hydrocarbon content, and assign values based on independently determined values, allowing for objective valuation of naphtha streams without fractionation or distillation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional distillation and analytical processes are used to value crude oils and naphtha fractions, then measurement precision is improved, but loss of time and productivity deteriorate

Engineering Contradiction:
Improvevaluation accuracyVSAvoidassay time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces traditional mechanical distillation and analytical processes with Fourier transform near infrared spectrometry. The FT-NIR system uses electromagnetic radiation to directly probe the molecular structure of crude oil and naphtha fractions, obtaining valuation data without physical separation or time-consuming chemical analysis. This substitution of measurement methodology achieves rapid valuation while maintaining accuracy through spectral fingerprinting of hydrocarbon components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent performs preliminary spectral scanning of crude oil samples using FT-NIR to predict naphtha fraction properties before actual distillation or detailed analysis. By obtaining near-infrared spectra and applying chemometric models, the system preliminarily determines valuation parameters such as octane number, sulfur content, and compositional characteristics, enabling rapid screening and reducing the need for extensive subsequent testing.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If traditional distillation and analytical processes are used to value crude oils and naphtha fractions, then measurement precision is improved, but device complexity and cost deteriorate

Engineering Contradiction:
Improvevaluation accuracyVSAvoidprocess complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical distillation apparatus, multiple analytical instruments, and extensive sample preparation equipment with a single FT-NIR spectrometer system. The spectrometer uses near-infrared light sources, interferometers, and detectors to directly analyze crude oil and naphtha samples in their native state, eliminating the need for distillation columns, fractionation equipment, and multiple sequential analytical devices.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The FT-NIR spectrometer serves multiple valuation functions simultaneously: it determines compositional characteristics, predicts octane numbers, estimates sulfur and nitrogen content, and assesses overall naphtha fraction quality from a single measurement. This multi-functional instrument replaces numerous specialized analytical devices, simplifying the overall valuation system while maintaining comprehensive analysis capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If FT-NIR spectrometry is used for crude oil valuation, then productivity and ease of operation are improved, but measurement precision may deteriorate

Engineering Contradiction:
Improvevaluation speedVSAvoidvaluation accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements feedback through chemometric calibration models that correlate FT-NIR spectral data with reference measurement results. The system uses regression analysis and statistical modeling to translate spectral absorbance patterns into accurate predictions of naphtha fraction properties. Continuous refinement of calibration models against known standards ensures that rapid spectral measurements maintain high precision by compensating for variations in sample matrix and instrument response.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transforms the physical and chemical parameters of crude oil and naphtha fractions into spectral parameter space using FT-NIR. By measuring absorbance at multiple near-infrared wavelengths simultaneously, the system captures information about molecular bonds, functional groups, and compositional characteristics. Chemometric analysis then converts these spectral parameters into accurate predictions of valuation-relevant properties, maintaining precision while enabling rapid measurement.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and objective valuation of naphtha streams from various crude oil sources, providing a basis for relative evaluation and economic comparison, reducing the need for extensive and time-consuming traditional assays.

Implementation Method 1

Fourier transform near infrared spectrometry

Methodology Applied
Scientific EffectAbsorption Spectroscopy: Absorption Spectroscopy

Implementation Method 2

Fourier transform near infrared spectrometer determines compositional characteristics of the crude oil sample

Methodology Applied
Scientific EffectNear infrared radiation absorption: Absorption (EM radiation)

Data Source

PatentUS10845355B2Characterization of crude oil by fourier transform near infrared spectrometry
Publication Date: 2020.11.24 SAUDI ARABIAN OIL CO
  • US10845355B2 patent drawing
  • US10845355B2 patent drawing
  • US10845355B2 patent drawing

AI summary

A system and a method for determining the aromatic content and naphthene content of a naphtha fraction of a stream is provided, by conducting analysis on the crude oil sample. Crude oil analysis data is obtained from the sample, and modules or steps are performed to calculate an index. The index is used to assign aromatic content and naphthene content to the crude oil sample.