Crush-Resistant Stent Coupling for Branched Vessel Junctions

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Solution Overview

Problem

Current endoluminal devices struggle to effectively repair branched body lumens, particularly at the junctions between main and branch vessels, due to insufficient strength and resilience, leading to potential damage and further medical interventions from cyclic stress.

Innovation Solution

A branch vessel prosthesis with a stent configuration featuring a coupling portion that is more crush-resistant than the body portion, designed to withstand high luminal stresses, and a main vessel prosthesis with fenestrations for fluid communication, where the coupling portion engages the fenestration to provide enhanced support and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a standard stent configuration is used in branch vessels, then the prosthesis can be delivered and deployed, but the stent lacks sufficient strength to withstand high luminal stresses at the ostial region, leading to potential damage and reduced reliability

Engineering Contradiction:
Improvecrush resistanceVSAvoidstent structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The stent configuration transitions from a uniform structure to a non-uniform structure with varying strut thicknesses. Specifically, the first portion of the stent (at the ostial region) has thicker struts providing enhanced crush resistance, while the second portion has thinner struts. This local variation in structural properties allows the stent to have different mechanical characteristics in different regions, optimizing strength where needed while maintaining overall device functionality.

Inventive Principle:
Principle #3Local quality

2Strength

If the stent is made uniformly thick to increase strength, then crush resistance improves, but the ability to conform to tortuous luminal environments and track through the vessel decreases

Engineering Contradiction:
Improvecrush resistanceVSAvoidflexibility to conform to tortuous lumens
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The stent is designed with spatially varying strut thicknesses where the first portion (ostial region) has thicker struts for strength, while the second portion has thinner struts for flexibility. This allows different regions of the stent to have optimized properties for their specific functional requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The stent is divided into distinct segments or portions with different structural characteristics. The first portion (with thicker struts) and second portion (with thinner struts) function as separate structural units that can deform independently, allowing the overall stent to navigate tortuous pathways while maintaining strength at critical locations.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a main body stent graft is used alone, then the main lumen can be repaired, but the junction between main body lumen and branch lumen cannot be adequately repaired, leaving the aneurysm excluded incompletely

Engineering Contradiction:
Improverepair completenessVSAvoidprosthesis system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The branch vessel prosthesis is nested within or through the main body prosthesis system. The branch prosthesis extends through a fenestration in the main body prosthesis, creating a nested configuration where the two prostheses work together as an integrated system to repair both the main lumen and the branch vessel junction, achieving complete aneurysm exclusion.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11241320B2Stent with a crush-resistant zone
Publication Date: 2022.02.08 COOK MEDICAL TECHNOLOGIES LLC
  • US11241320B2 patent drawing
  • US11241320B2 patent drawing
  • US11241320B2 patent drawing

AI summary

An endoluminal prosthesis system for a branched body lumen comprises a branch vessel prosthesis. The branch vessel prosthesis is deployable within a branch vessel body lumen and comprises a stent having a generally tubular body portion, a flareable proximal end portion, and a coupling portion disposed intermediate the body portion and the flareable portion. The coupling portion is more crush-resistant than the body portion. The flareable proximal end may be disposed within a fenestrated stent graft with coupling portion disposed in the fenestration of the fenestrated stent graft.