Cryogenic Pump Barrel Thermal Management

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Solution Overview

Problem

Conventional high-pressure pumps used in cryogenic applications face thermal distortion and stress challenges due to large temperature differences, particularly affecting bolted joints, which can lead to failure, and existing designs do not adequately address these issues.

Innovation Solution

The pump design incorporates a barrel with multiple bores, central, and peripheral passages, along with stability features and rims to create axial spaces for fluid communication, allowing for effective heat dissipation and thermal management, thereby reducing thermal distortion and stress on bolted joints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional high-pressure pumps are used in cryogenic applications, then the pump can operate at high pressure, but thermal distortion and stress challenges occur due to large temperature differences affecting bolted joints

Engineering Contradiction:
Improvehigh pressure operationVSAvoidbolted joint failure
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies local quality by providing thermal insulation specifically to the barrel and bolted joints, rather than insulating the entire pump. The insulation is applied selectively to components experiencing thermal stress, allowing the rest of the pump to maintain its design temperature gradient for efficient cryogenic operation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements beforehand cushioning by pre-insulating the barrel and bolted joints against thermal exposure before operation begins. This protective measure prevents thermal distortion and stress from developing in the first place, rather than attempting to correct these issues after they occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If thermal insulation is applied to the barrel and bolted joints, then thermal distortion and stress are reduced, but the complexity of the pump design increases

Engineering Contradiction:
Improvethermal stress reductionVSAvoidinsulation structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent reduces complexity by applying insulation only where thermally critical - specifically the barrel and bolted joints - rather than insulating the entire pump assembly. This localized approach maintains reliability while minimizing the added complexity of the insulation system.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the longevity of the pump by maintaining stable temperatures and reducing thermal stress on components, ensuring efficient operation across extreme temperature ranges.

Implementation Method 1

allowing for effective heat dissipation and thermal management

Methodology Applied
Scientific EffectHeat dissipation: Convection

Implementation Method 2

The pump design incorporates a barrel with multiple bores, central, and peripheral passages, along with stability features and rims to create axial spaces for fluid communication

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a stability feature positioned on the first end and at least partially defining an axial space in fluid communication with the at least one bore

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS9828976B2Pump for cryogenic liquids having temperature managed pumping mechanism
Publication Date: 2017.11.28 CATERPILLAR INC
  • US9828976B2 patent drawing
  • US9828976B2 patent drawing
  • US9828976B2 patent drawing

AI summary

A pump for cryogenic liquids including plurality of temperature managed pumping mechanisms. Each pumping mechanism including a barrel having a first end and a second end, and at least one bore extending through the barrel from the first end to the second end. The pump barrel including a stabilizer positioned on the first end and at least partially defining a space in fluid communication with the at least one bore to provide cooling to the barrel.