Cryo-TEM Sample Preparation Using Blotless Porous Transfer

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Solution Overview

Problem

Current cryo-TEM sample preparation methods, particularly blotting-based techniques, suffer from poor repeatability, significant sample waste, and prolonged preparation times, which hinder high-throughput imaging and lead to inefficient use of valuable biomacromolecule samples and expensive equipment.

Innovation Solution

A blotless method involving a hydrophilic porous material that introduces a fluidic sample onto a compatible hydrophilic substrate, allowing sample transfer and subsequent vitrification without excess volume removal, utilizing a shearing motion during contact and separation to achieve optimal sample deposition and rapid vitrification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If blotting-based techniques are used for cryo-TEM sample preparation, then sample volume can be reduced, but repeatability deteriorates and preparation time increases

Engineering Contradiction:
Improvesample volumeVSAvoidrepeatability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent extracts the blotting step from the sample preparation process entirely, using a blotless method where excess sample volume is removed by capillary action through the porous support film during grid formation, rather than by mechanical blotting after sample application. This eliminates the primary source of variability in sample thickness and ice quality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs sample volume reduction in advance during grid formation, rather than attempting to control it during or after sample application. The porous support film is pre-prepared with controlled porosity and hydrophilicity to automatically wick away excess sample volume through capillary action, ensuring consistent sample thickness before vitrification.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If blotting-based techniques are used for cryo-TEM sample preparation, then sample volume can be reduced, but preparation time increases

Engineering Contradiction:
Improvesample volumeVSAvoidpreparation time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent removes the time-consuming mechanical blotting step from the preparation workflow. Instead, excess sample volume is automatically removed through capillary action in the porous support film during the brief moment of grid formation, dramatically reducing the time required to achieve optimal sample thickness for vitrification.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The porous support film performs the sample volume reduction function automatically through its inherent capillary properties, without requiring external intervention or additional equipment. The film's controlled porosity and hydrophilicity enable it to self-regulate sample thickness during grid formation, eliminating the need for operator-performed blotting steps.

Inventive Principle:
Principle #25Self-service

3Reliability

If blotless method with porous material is used, then repeatability improves and preparation time reduces, but device complexity increases

Engineering Contradiction:
ImproverepeatabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs disposable porous support films with standardized, pre-optimized properties (porosity, hydrophilicity, thickness) that are discarded after single use. This eliminates the need for complex, reusable equipment while ensuring consistent performance across all samples, as each new film provides a fresh, controlled capillary structure for sample volume reduction.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of manufacture

If conventional blotting methods are used, then sample preparation can be performed, but significant sample waste occurs

Engineering Contradiction:
Improveease of preparationVSAvoidsample waste
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The patent applies only the necessary amount of sample to the grid during formation, using the porous support film's capillary action to remove only the excess volume needed for proper thickness control. This partial removal approach, combined with the ability to recover and reuse the majority of the sample, dramatically reduces waste compared to conventional blotting where excessive sample is removed to ensure adequate thickness.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances repeatability, minimizes sample waste, and reduces preparation time, enabling more efficient cryo-TEM imaging with improved sample quality and throughput, while being cost-effective and simpler to implement compared to existing complex systems.

Implementation Method 1

introducing a fluidic sample onto or into a hydrophilic porous material, bringing the porous material into contact with a hydrophilic substrate compatible with a cryogenic Transmission Electron Microscope, separating the porous material from the substrate, and transferring a portion of the sample from the porous material to the substrate

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

upon separation of the porous material and substrate, the substrate is plunged into liquid cryogen and the fluidic sample is vitrified

Methodology Applied
Scientific EffectVitrification: Vitrification

Implementation Method 3

the substrate is plunged into liquid cryogen and the fluidic sample is vitrified

Methodology Applied
Scientific EffectRapid freezing: Freezing

Data Source

PatentEP3696530B1Cryogenic transmission electron microscopy sample preparation
Publication Date: 2024.07.31 NANOSOFT LLC
  • EP3696530B1 patent drawingFigure 1
  • EP3696530B1 patent drawingFigure 2
  • EP3696530B1 patent drawingFigure 3

AI summary

A method includes introducing a fluidic sample into the void volume and onto the surface of a porous material, bringing the porous material into contact with a hydrophilic substrate compatible with a cryogenic Transmission Electron Microscope, separating the porous material from the substrate, and transferring a portion of the sample from the porous material to the substrate between their contact and separation.