Cryoablation Probe Distal Tip Sealing for Tortuous Anatomy

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Cryoprobes with rigid shafts are not suitable for navigating tortuous passageways in the human anatomy during cryosurgery, leading to potential fluid leakage and reduced robustness.

Innovation Solution

A cryoablation probe with a distal tip structure that includes a compressive element, such as a swage ring or fibrous compressive wrap, to enhance the seal between the distal tip and cryoablation shaft, incorporating mechanical features that facilitate a robust seal and reduce fluid leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid shaft is used in the cryoprobe, then the structural strength and seal reliability are improved, but the ability to navigate tortuous passageways deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidability to navigate tortuous passageways
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The shaft is divided into multiple segments including a proximal rigid shaft portion and a distal flexible shaft portion. This segmentation allows the proximal portion to provide structural strength while the distal portion provides flexibility for navigating tortuous passageways, thereby resolving the contradiction between strength and adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the shaft are assigned different mechanical properties: the proximal shaft is made rigid for structural support, while the distal shaft is made flexible for navigation. This local differentiation of quality allows each portion to optimize its function, resolving the contradiction between overall strength and local adaptability.

Inventive Principle:
Principle #3Local quality

2Reliability

If a rigid shaft is used in the cryoprobe, then the robustness of the device is improved, but the risk of fluid leakage increases due to inability to navigate complex pathways

Engineering Contradiction:
Improvedevice robustnessVSAvoidfluid leakage
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The shaft is segmented into rigid and flexible portions, allowing the flexible distal portion to conform to tortuous passageways while maintaining seal integrity. This prevents fluid leakage by ensuring proper alignment and contact between sealing surfaces, even when navigating complex anatomical pathways.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The distal flexible shaft portion acts as a flexible element that can bend and conform to the shape of tortuous passageways. This flexibility ensures that sealing surfaces remain in proper contact, preventing fluid leakage while maintaining device robustness through the segmented design.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If a flexible distal shaft portion is added to enable navigation of tortuous passageways, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveability to navigate tortuous passagewaysVSAvoidshaft structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The shaft is divided into two main segments: a proximal rigid portion and a distal flexible portion. This segmentation provides a straightforward structural solution that enables navigation of tortuous passageways without requiring complex mechanisms, thereby achieving adaptability with minimal increase in device complexity.

Inventive Principle:
Principle #1Segmentation

4Reliability

If a distal tip structure with compressive element is added to improve sealing, then the seal reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveseal reliabilityVSAvoiddistal tip structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A compressive element in the form of a flexible ring is added to the distal tip structure. This ring applies continuous compressive force to maintain sealing between the shaft and surrounding tissue or components, improving seal reliability through a simple yet effective mechanical means without significantly increasing overall device complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The distal tip structure improves the robustness of the cryoprobe, minimizing fluid leakage and enhancing its ability to navigate complex anatomical pathways during cryosurgery.

Implementation Method 1

a cryoprobe uses the Joule-Thomson effect to produce cooling or heating of the probe tip. In such cases, the expansion of a cryofluid in the cryoablation probe from a higher pressure to a lower pressure leads to cooling of the device tip to temperatures at or below those corresponding to cryoablation a tissue in the vicinity of the tip.

Methodology Applied
Scientific EffectJoule-Thomson effect: Joule-Thomson Effect

Implementation Method 2

Heat transfer between the expanded cryofluid and the outer walls of the cryoprobe leads to formation of an ice ball, in the tissue around the tip and consequent cryoablation of the tissue.

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS20250359914A1Distal tip structure for cryoablation probe
Publication Date: 2025.11.27 BOSTON SCIENTIFIC SCIMED INC
  • US20250359914A1 patent drawing
  • US20250359914A1 patent drawing
  • US20250359914A1 patent drawing

AI summary

In an embodiment, a cryoablation probe includes a shaft, where the shaft has a supply tube, a return tube surrounding the supply tube, an insulated portion, wherein a vacuum circuit runs through the insulated portion between the return tube and an insulating shaft, and an expansion chamber extending distally to the insulated portion. The probe further includes a distal tip configured to seal a distal end of the return tube. The distal tip has a tip portion extending distally from the distal end of the return tube and a plug portion configured to be inserted inside of the return tube. The probe includes a compressive element surrounding the return tube and the plug portion of the distal tip, configured to seal the distal tip to the return tube.