Cryocooler Displacer-Shaft Buffer to Reduce Vibration and Rattling
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Solution Overview
Problem
The existing cryocoolers experience vibration issues due to rattling at the connection portion between the displacer and the drive shaft, which affects the operational efficiency and stability during the refrigeration cycle.
Innovation Solution
A buffer is introduced between the collar portion of the displacer drive shaft and the lid or main body portion, comprising a soft material and a hard material on opposite sides, to fill the clearance and reduce vibration by distributing the tightening force uniformly and preventing local deformation of the soft material.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If a buffer made only of soft material is used to reduce vibration, then vibration reduction is improved, but the soft material deforms locally and loses effectiveness
Solution Approach 1:
The buffer is constructed as a composite structure with both a soft material portion and a hard material portion. The soft material (e.g., rubber or resin) provides vibration absorption through elasticity, while the hard material (e.g., metal or hard resin) provides structural support and distributes tightening force uniformly. This composite approach allows the buffer to reduce vibration effectively without the soft material deforming locally, resolving the contradiction between vibration reduction and material stability.
2Ease of manufacture
If the clearance between the collar portion and lid/main body portion is left unfilled, then assembly is easier, but vibration and rattling occur during operation
Solution Approach 1:
The buffer acts as an intermediary component inserted into the clearance between the collar portion and the lid or main body portion. This intermediary element fills the gap to eliminate rattling and vibration during operation, while still allowing for relatively simple assembly. The buffer's design enables it to be installed in the clearance space without requiring complex manufacturing processes, thus resolving the contradiction between ease of assembly and vibration reduction.
3Ease of manufacture
If the buffer structure is simplified to a single material, then manufacturing is easier, but the connection becomes unreliable due to local deformation
Solution Approach 1:
The buffer employs a composite structure with distinct soft and hard material portions, each serving specific functions. The soft material portion absorbs vibrations through elastic deformation, while the hard material portion maintains structural integrity and distributes tightening force uniformly to prevent local deformation. This composite design ensures reliable connection stability while remaining manufacturable through conventional processes such as molding or machining, resolving the contradiction between manufacturing simplicity and connection reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The buffer effectively reduces vibration between the displacer and the drive shaft, enhancing the operational stability and efficiency of the cryocooler by ensuring a secure connection without damaging the soft material, thus maintaining consistent performance.
Implementation Method 1
a buffer that is disposed in a clearance between the collar portion and the lid portion or between the collar portion and the main body portion and includes a soft material and a hard material disposed on an opposite side to the collar portion with respect to the soft material
Implementation Method 2
a hard material disposed on an opposite side to the collar portion with respect to the soft material
Data Source
AI summary
A cryocooler includes a displacer that includes a lid portion and a main body portion, a displacer drive shaft that includes a collar portion held between the lid portion and the main body portion, and a buffer that is disposed in a clearance between the collar portion and the lid portion or between the collar portion and the main body portion and includes a soft material and a hard material disposed on an opposite side to the collar portion with respect to the soft material.


