Cryocooler Linear Drive Signal Control to Reduce Mechanical Vibration

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Solution Overview

Problem

Cryogenic environments face challenges in managing mechanical vibrations generated by cryocoolers, which are often driven by non-linear drive signals, leading to inefficient cooling and potential equipment damage.

Innovation Solution

A system comprising a processor that translates nonlinear drive signals into linear drive signals, dynamically controlling the operation of a cryocooler's compressor, thereby mitigating mechanical vibrations and improving cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If nonlinear drive signals are used to control cryocooler compressors, then cooling capacity is achieved, but mechanical vibrations increase causing equipment damage and inefficiency

Engineering Contradiction:
Improvemechanical vibrationsVSAvoidcooling efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent transforms the drive signal from nonlinear to linear by changing the temporal distribution of power delivery. The linear drive signal distributes power uniformly over the compression cycle, contrasting with the nonlinear signal's concentrated power delivery. This parameter change in signal morphology reduces mechanical vibrations while preserving cooling capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the traditional mechanical control approach with electronic/digital signal processing. A processor generates and outputs linear drive signals, substituting mechanical vibration sources with an electronically controlled system that delivers the same cooling function with reduced mechanical disturbance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If linear drive signals are used to control cryocooler compressors, then mechanical vibrations are reduced, but system complexity increases due to signal processing requirements

Engineering Contradiction:
Improvemechanical vibrationsVSAvoidsignal processing system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent introduces a linearization component as an intermediary between the power source and the compressor. This component translates nonlinear drive signals into linear signals, acting as a mediator that preserves the simplicity of the original control system while achieving vibration reduction through signal transformation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If nonlinear drive signals are used, then compressor operation is maintained, but equipment stress increases leading to potential damage

Engineering Contradiction:
Improveequipment durabilityVSAvoidequipment stress resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies beforehand cushioning by using linear drive signals to preemptively reduce mechanical stress on equipment. The uniform power distribution in linear signals prevents the stress concentration that occurs with nonlinear signals, protecting equipment before damage can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS11754323B2Asynchronous drive of cryocooling systems for low temperature applications
Publication Date: 2023.09.12 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11754323B2 patent drawing
  • US11754323B2 patent drawing
  • US11754323B2 patent drawing

AI summary

Techniques facilitating mechanical vibration management for cryogenic environments are provided. In one example, a system can comprise a processor that executes computer executable components stored in memory. The computer executable components can comprise a linearization component and a drive component. The linearization component can translate data indicative of a nonlinear drive signal into a linear drive signal. The drive component can dynamically control operation of a compressor of a cryocooler using the linear drive signal. The cryocooler can provide cooling capacity for a cryogenic environment.