Cryogenic Fluid Evaporation via Intermediary Heat Transfer

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Solution Overview

Problem

Existing electricity generation systems for peak demand and emergency support, such as diesel generators, produce significant atmospheric pollution and have high operational costs due to low utilization in backup power applications, while previous cryogenic energy storage systems are impractical due to large heat transfer surface requirements and high costs.

Innovation Solution

A cryogenic fluid-based system, 'cryogenset', using liquid nitrogen or liquid air and low-grade waste heat to power a turbo-generator, where the cryogenic fluid is evaporated using turbine exhaust gases and further heated with low-grade waste heat, reducing the need for extensive ambient vaporizers and improving cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If ambient heat is used to evaporate cryogenic fluid, then electricity generation is achieved, but large heat transfer surface area is required causing excessive ice build-up

Engineering Contradiction:
Improveelectricity generationVSAvoidheat transfer surface area
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The patent introduces a two-fluid heat transfer system where a first heat transfer fluid (liquid or gas) transfers heat from the ambient environment through a first heat exchanger to a second heat transfer fluid, which then evaporates the cryogenic fluid. This intermediary fluid system allows heat transfer without direct contact between ambient air and the cryogenic fluid, preventing excessive ice build-up on the heat transfer surface while still achieving the required evaporation rate for electricity generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If complete energy storage system is installed for low utilization applications, then electricity generation capability is provided, but economic viability deteriorates due to low utilization of air liquefier equipment

Engineering Contradiction:
Improveelectricity generation capabilityVSAvoideconomic viability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent implements a hybrid system that combines a small on-demand air liquefier (providing partial action) with stored liquid air from a central plant (providing excessive action/capacity). The on-demand liquefier maintains system readiness and supplements the stored liquid air, ensuring reliable electricity generation capability even with low utilization hours, while avoiding the need for a large, expensive standalone liquefier plant that would be economically unviable at low utilization rates.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If diesel generators are used for peak demand and emergency support, then electricity supply reliability is improved, but atmospheric pollution increases

Engineering Contradiction:
Improveelectricity supply reliabilityVSAvoidatmospheric pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the fundamental parameter of the fuel source from fossil-based diesel to cryogenic-based liquid air or liquid nitrogen. This parameter change transforms the combustion process into a physical expansion process that produces no combustion emissions, thereby eliminating atmospheric pollution while maintaining the ability to provide reliable electricity supply for peak demand and emergency support through the expansion turbine generator system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cryogenset provides a compact, zero-emission, and economically viable solution for load balancing and emergency power support, utilizing sustainable fuel sources and minimizing environmental impact while optimizing equipment utilization and reducing operational costs.

Implementation Method 1

The high pressure gas is expanded in an expansion turbine to generate motive power

Methodology Applied
Scientific EffectExpansion:

Implementation Method 2

The motive power drives a generator to produce electricity

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The cryogenic liquid is evaporated using the low pressure exhaust gases from the expansion turbine

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

The high pressure gas is further heated using a superheater that takes thermal energy from a source of low grade waste heat

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS9705382B2Electricity generation device and method employing cryogenic fluid, evaporator, superheater, and expansion turbine
Publication Date: 2017.07.11 HIGHVIEW ENTERPRISES LTD
  • US9705382B2 patent drawing
  • US9705382B2 patent drawing
  • US9705382B2 patent drawing

AI summary

There is disclosed a device and method for the generation of zero emission electricity that can be used to provide load balancing and emergency support to a electricity distribution network or back up electricity to a critical consumer such as a hospital or data center. The system uses a cryogenic fluid and a source of low grade waste heat. A cryogenic fluid is first evaporated by an evaporator (3) heated by a superheater (4) before entering an expansion turbine (10) to produce electricity.