Cryogenic Fluid Evaporation via Intermediary Heat Transfer
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Solution Overview
Problem
Existing electricity generation systems for peak demand and emergency support, such as diesel generators, produce significant atmospheric pollution and have high operational costs due to low utilization in backup power applications, while previous cryogenic energy storage systems are impractical due to large heat transfer surface requirements and high costs.
Innovation Solution
A cryogenic fluid-based system, 'cryogenset', using liquid nitrogen or liquid air and low-grade waste heat to power a turbo-generator, where the cryogenic fluid is evaporated using turbine exhaust gases and further heated with low-grade waste heat, reducing the need for extensive ambient vaporizers and improving cost-effectiveness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If ambient heat is used to evaporate cryogenic fluid, then electricity generation is achieved, but large heat transfer surface area is required causing excessive ice build-up
Solution Approach 1:
The patent introduces a two-fluid heat transfer system where a first heat transfer fluid (liquid or gas) transfers heat from the ambient environment through a first heat exchanger to a second heat transfer fluid, which then evaporates the cryogenic fluid. This intermediary fluid system allows heat transfer without direct contact between ambient air and the cryogenic fluid, preventing excessive ice build-up on the heat transfer surface while still achieving the required evaporation rate for electricity generation.
2Reliability
If complete energy storage system is installed for low utilization applications, then electricity generation capability is provided, but economic viability deteriorates due to low utilization of air liquefier equipment
Solution Approach 1:
The patent implements a hybrid system that combines a small on-demand air liquefier (providing partial action) with stored liquid air from a central plant (providing excessive action/capacity). The on-demand liquefier maintains system readiness and supplements the stored liquid air, ensuring reliable electricity generation capability even with low utilization hours, while avoiding the need for a large, expensive standalone liquefier plant that would be economically unviable at low utilization rates.
3Reliability
If diesel generators are used for peak demand and emergency support, then electricity supply reliability is improved, but atmospheric pollution increases
Solution Approach 1:
The patent changes the fundamental parameter of the fuel source from fossil-based diesel to cryogenic-based liquid air or liquid nitrogen. This parameter change transforms the combustion process into a physical expansion process that produces no combustion emissions, thereby eliminating atmospheric pollution while maintaining the ability to provide reliable electricity supply for peak demand and emergency support through the expansion turbine generator system.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The cryogenset provides a compact, zero-emission, and economically viable solution for load balancing and emergency power support, utilizing sustainable fuel sources and minimizing environmental impact while optimizing equipment utilization and reducing operational costs.
Implementation Method 1
The high pressure gas is expanded in an expansion turbine to generate motive power
Implementation Method 2
The motive power drives a generator to produce electricity
Implementation Method 3
The cryogenic liquid is evaporated using the low pressure exhaust gases from the expansion turbine
Implementation Method 4
The high pressure gas is further heated using a superheater that takes thermal energy from a source of low grade waste heat
Data Source
AI summary
There is disclosed a device and method for the generation of zero emission electricity that can be used to provide load balancing and emergency support to a electricity distribution network or back up electricity to a critical consumer such as a hospital or data center. The system uses a cryogenic fluid and a source of low grade waste heat. A cryogenic fluid is first evaporated by an evaporator (3) heated by a superheater (4) before entering an expansion turbine (10) to produce electricity.


