Cryogenic Fuel Distribution Bypass for Hydrogen Delivery

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Solution Overview

Problem

Conventional aircraft engines powered by aviation turbine fuel emit high levels of pollutants, and hydrogen fuel, while cleaner, is not efficiently distributed due to challenges in maintaining its low boiling point and low freezing point, leading to inefficiencies in fuel delivery systems.

Innovation Solution

A cryogenic fuel distribution system with a bypass pathway and vaporizer configuration is employed to manage hydrogen fuel, using high-pressure pumps and valves to maintain supercritical or gaseous phase, ensuring efficient delivery and preventing cavitation, stratification, and air bubbles, while regulating pressure and flow through feedback mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If hydrogen fuel is used to reduce emissions, then environmental performance is improved, but fuel delivery efficiency deteriorates due to challenges in maintaining low boiling point and low freezing point

Engineering Contradiction:
ImproveemissionsVSAvoidfuel delivery efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent changes the physical state parameter of hydrogen fuel from gaseous to supercritical phase by controlling temperature and pressure parameters. This allows the fuel to maintain a consistent phase throughout delivery, eliminating efficiency losses from phase changes while enabling effective fuel injection and combustion.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes controlled phase transitions by heating the supercritical hydrogen fuel in the combustion chamber to transition it to gaseous phase for combustion. The system manages this phase change deliberately to achieve efficient fuel-air mixing and combustion while maintaining supercritical phase during storage and delivery.

Inventive Principle:
Principle #36Phase transitions

2Ease of operation

If hydrogen fuel is distributed in gaseous form, then ease of handling is improved, but energy density deteriorates

Engineering Contradiction:
Improveease of handlingVSAvoidenergy density
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent changes the physical state of hydrogen from low-density gaseous form to high-density supercritical form by adjusting temperature and pressure parameters. This maintains high energy density while the fuel remains fluid and manageable, eliminating the need for complex high-pressure gas storage systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies hydraulic principles by treating supercritical hydrogen as a fluid that can be pumped and delivered through standard fuel delivery infrastructure. This enables efficient fuel metering and injection while maintaining high energy density, combining the benefits of liquid-like delivery with gaseous combustion properties.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Device complexity

If conventional fuel delivery systems are used, then device complexity is reduced, but fuel phase stability deteriorates leading to cavitation and stratification

Engineering Contradiction:
Improvesystem complexityVSAvoidfuel phase stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent modifies the temperature and pressure parameters of the fuel delivery system to maintain hydrogen in a supercritical state throughout the delivery pathway. This parameter control prevents phase separation, cavitation, and stratification that would otherwise occur in conventional systems, ensuring uniform fuel composition and stable combustion.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures stable and efficient delivery of hydrogen fuel to aircraft engines, optimizing performance and reducing emissions by maintaining fuel in a supercritical or gaseous phase, thereby enhancing engine efficiency and reducing environmental impact.

Implementation Method 1

a vaporizer in communication with the fuel delivery assembly for heating the hydrogen fuel in the liquid phase to a gaseous phase

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

a heat exchanger (also known as a vaporizer) in communication with the fuel delivery assembly for heating the hydrogen fuel

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentEP4621200A1Methods and apparatus for a cryogenic fuel distribution system using a bypass
Publication Date: 2025.09.24 GENERAL ELECTRIC CO
  • EP4621200A1 patent drawingFigure 1
  • EP4621200A1 patent drawingFigure 2
  • EP4621200A1 patent drawingFigure 3

AI summary

Systems, apparatus, articles of manufacture, and methods are disclosed that include a fuel distribution system (200) for an engine, the fuel distribution system (200) comprising: a first pump (204) downstream of a fuel tank (202); a first motor (206) coupled to the first pump (204); a second pump (208) downstream of the first pump (204); a second motor (210) coupled to the second pump (208); a third pump (212) downstream of the second pump (208), the third pump (212) having an inlet and an outlet; a bypass pathway (215) from the outlet of the third pump (212) to the inlet of the third pump (212); and a recirculation valve (216), the recirculation valve (216) in line with the bypass pathway (215).