Cryogenic Ice Barrier for Liquid Hydrogen Containment

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Solution Overview

Problem

Existing containment systems for liquid hydrogen face challenges in maintaining low temperatures, preventing thermal cracking, and managing Boil Off Gas (BOG) due to heat ingress and outgassing issues.

Innovation Solution

A containment system with walls comprising an inner and outer barrier layer made of cryogenic ice, separated by spacer elements to create a vacuum layer, which reduces outgassing and enhances insulation, thereby maintaining low temperatures and managing BOG effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional insulation materials are used in containment systems, then heat ingress is reduced to some extent, but outgassing occurs and vacuum maintenance becomes difficult

Engineering Contradiction:
Improveheat ingressVSAvoidoutgassing
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent changes the temperature parameter of the ice barrier layer to below -150°C, which fundamentally alters the vapor pressure characteristics of ice. At this cryogenic temperature range, the outgassing rate of ice becomes negligible, allowing vacuum maintenance while preserving the insulation function.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite insulation system combining vacuum and cryogenic ice. The vacuum layer provides primary insulation while the cryogenic ice layer serves as both thermal barrier and vacuum-maintaining barrier, eliminating the outgassing problem of conventional vacuum insulation materials.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If the containment system is well insulated to reduce heat ingress, then BOG generation is minimized, but the system complexity increases

Engineering Contradiction:
Improveheat ingressVSAvoidinsulation system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The cryogenic ice barrier layer performs multiple functions simultaneously: it provides thermal insulation, maintains vacuum conditions by suppressing outgassing, and structurally separates the inner and outer walls. This multi-functionality reduces the need for separate insulation components, thereby simplifying the overall system despite the advanced cooling requirement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the outer barrier layer is kept at very low temperature, then vacuum maintenance is improved, but cooling requirements increase

Engineering Contradiction:
Improvevacuum maintenanceVSAvoidcooling power
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The containment system uses the cold liquid hydrogen being stored as the cooling medium for the ice barrier layer. The liquid hydrogen naturally at -253°C absorbs heat from the ice barrier layer, maintaining it below -150°C without requiring external power input for cooling. This self-service approach leverages the stored cryogenic fuel to maintain vacuum conditions.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of cryogenic ice barrier layers and a vacuum insulation system significantly reduces heat ingress, minimizes Boil Off Gas generation, and maintains structural integrity at cryogenic temperatures, providing an efficient and cost-effective solution for storing liquid hydrogen.

Implementation Method 1

the vacuum layer (13) has a pressure of below 0.01 Pa

Methodology Applied
Scientific EffectVacuum insulation: Vacuum

Implementation Method 2

one or more spacer elements (14) disposed between the inner barrier layer (11) and the outer barrier layer (12) to separate the inner and outer barrier layers (11, 12), thereby creating space for a vacuum layer (13)

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

the outer barrier layer (12) is made of cryogenic ice having a temperature of below minus 150°C

Methodology Applied
Scientific EffectCryogenic temperature effect: Cryogenics

Implementation Method 4

the outer barrier layer (12) is made of cryogenic ice

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 5

The use of cryogenic ice barrier layers and a vacuum insulation system significantly reduces heat ingress

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 6

Heat ingress into the containment system will lead to boiling off of liquid hydrogen

Methodology Applied
Scientific EffectHeat transfer reduction: Thermal Insulation

Implementation Method 7

the vacuum layer (13) has a pressure of below 0.01 Pa

Methodology Applied
Scientific EffectVacuum insulation: Vacuum

Implementation Method 8

Means to manage BOG may include means for re-liquefying BOG

Methodology Applied
Scientific EffectHeat transfer reduction: Thermal Insulation

Data Source

PatentEP4381221B1Containment system for liquid hydrogen
Publication Date: 2025.04.09 SHELL INTERNATIONALE RESEARCH MAATSCHAPPIJ BV
  • EP4381221B1 patent drawingFigure 1
  • EP4381221B1 patent drawingFigure 2
  • EP4381221B1 patent drawingFigure 3A~3B

AI summary

This invention relates to a containment system for storing liquid hydrogen (3), comprising one or more walls forming a containment space (2). At least one of the one or more walls comprises an inner barrier layer (11), an outer barrier layer (12) and one or more spacer elements (14) disposed between the inner barrier layer (11) and the outer barrier layer (12) to separate the first and second barrier layers (11, 12), thereby creating space for a vacuum layer (13) in between the inner and outer barrier layers (11, 12). The outer barrier layer (12) is made of cryogenic ice having a temperature of below minus 150°C.