Cryogenic Pipe Connection Assembly With Short-Insertion Leak Detection

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Solution Overview

Problem

Existing connection assemblies for cryogenic fluid pipelines, such as those used for liquid hydrogen in aircraft systems, are bulky and inflexible, requiring significant space for installation and disassembly, and are not practical for restricted spaces like aircraft.

Innovation Solution

A connection assembly with a male and female end piece forming a tight sliding mechanical connection, utilizing materials with different expansion coefficients and additional thermal insulation, along with a cryogenic fluid expansion chamber connected to a housing for a sensor, allowing for reduced insertion distance and enhanced flexibility and leak detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a long insertion length of the male end into the female end is used to ensure watertight connection, then the connection reliability is improved, but the device complexity and space requirements increase

Engineering Contradiction:
Improvewatertight connectionVSAvoidconnection assembly length
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes differential thermal expansion between the male connector (low expansion material) and female connector (high expansion material) to create a tight mechanical connection. When cryogenic fluid flows through the pipe, the female connector retracts onto the male connector, ensuring watertight sealing without requiring excessive insertion length. This resolves the contradiction by using material property differences rather than geometric length to achieve reliability.

Inventive Principle:
Principle #37Thermal expansion

Solution Approach 2:

The patent introduces O-rings as intermediary sealing elements between the connected ends of adjacent pipes. These O-rings provide the watertight connection function, allowing the connectors to be rigid yet the insertion length to be minimized. The O-rings mediate the sealing function, separating the reliability requirement from the geometric constraints of the connection assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If rigid connectors are used to ensure watertight connection, then the connection reliability is improved, but the adaptability to restricted spaces deteriorates

Engineering Contradiction:
Improvewatertight connectionVSAvoidinstallation in restricted space
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent uses differential thermal expansion to create a tight mechanical connection that is both rigid and adaptable. The male connector (low expansion) and female connector (high expansion) create a secure connection when cold, ensuring watertight reliability, while the connection design allows for adaptation to restricted spaces through optimized geometry and the use of flexible mounting configurations.

Inventive Principle:
Principle #37Thermal expansion

Solution Approach 2:

The patent applies different material properties locally - the male connector uses low expansion material while the female connector uses high expansion material. This local differentiation of material quality enables the connection to be both rigid (for watertight sealing) and adaptable (through differential movement characteristics) depending on the local thermal and mechanical conditions.

Inventive Principle:
Principle #3Local quality

3Temperature

If thermal insulation chambers are placed between inner tube and outer wall, then the temperature maintenance is improved, but the device complexity increases

Engineering Contradiction:
Improvecryogenic fluid temperatureVSAvoidpipeline structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent implements thermal insulation chambers nested between the inner tube and outer wall of the pipeline. The insulation chamber is placed within the annular space created by the concentric tubes, creating a nested structure that maintains cryogenic temperatures without adding external bulk. This nesting approach resolves the contradiction by integrating the insulation function within the existing pipeline geometry rather than adding separate external insulation layers.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses vacuum as an inert environment within the thermal insulation chamber. By evacuating the space between the inner tube and outer wall, the system creates a thermally inert barrier that maintains cryogenic temperatures effectively. This vacuum insulation approach reduces thermal conduction and convection, maintaining temperature without requiring complex active cooling systems or thick insulation layers.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a more compact, flexible, and efficient connection assembly that can be easily assembled and disassembled without requiring extensive space, while enabling immediate leak detection and action to prevent hydrogen loss.

Implementation Method 1

at least one additional thermal insulation chamber, independent of each of the first and second thermal insulation chambers, and extending between the first and second thermal insulation chambers

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

the first pipe portion being made of a first material having an expansion coefficient lower than the expansion coefficient of a second material from which the second pipe portion is made

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

a cryogenic fluid expansion chamber arranged around contact surfaces between the first portion of pipe and the second portion of pipe

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP4174357B1Optimized connection assembly between two portions of a pipe for transporting a cryogenic fluid, comprising an additional thermal insulation chamber and a fluid expansion chamber
Publication Date: 2024.05.22 AIRBUS (SAS)
  • EP4174357B1 patent drawingFigure 1
  • EP4174357B1 patent drawingFigure 2
  • EP4174357B1 patent drawingFigure 3

AI summary

The invention relates to a connection assembly (10) between two portions (10a, 10b) of a pipeline for the transport of a cryogenic fluid, the assembly comprising a male end (11a) arranged to be at least partially inserted into a female end (11b) jointly forming a tight mechanical connection, over a distance of only a few centimeters, a thermal insulation chamber (12a, 12b) specific to each of the two portions (10a, 10b) of pipeline and an additional thermal insulation chamber (13) to thermally insulate the connection area of ​​the two portions (10a, 10b) of pipeline, as well as an expansion chamber (14) of the cryogenic fluid configured to be connected to a cryogenic fluid presence detector and arranged around the connection area of ​​the two portions (10a, 10b) of pipeline.Advantageously, it is thus possible to connect two portions of cryogenic fluid piping without requiring one portion to be inserted into the other over a long length, benefiting from mechanical flexibility, and without requiring a large volume of available space around the connection assembly for assembly and disassembly.