Cryogenic Sample Holder Cooling to Prevent Ice Contamination

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Solution Overview

Problem

Charged-particle microscopy faces challenges in preparing biological specimens suspended in aqueous liquids, as they tend to outgas or boil in the vacuum environment, leading to sample degradation and contamination issues due to ice crystal formation during rapid freezing, which hinders effective imaging.

Innovation Solution

A method involving a blast of cryogenic fluid applied to the backside of the sample holder before plunging into a cryogen bath to prevent water leaching and ice formation, ensuring vitrification and reducing contamination, using a controlled nozzle and cryogenic gas to achieve uniform thermal contact and amorphous solidification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the sample holder is plunged directly into the cryogen bath without preliminary cooling, then the freezing process is rapid, but water leaches from the sample and forms ice crystals on the backside, causing contamination

Engineering Contradiction:
Improvefreezing speedVSAvoidice crystal formation and contamination
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

A blast of cryogenic gas is applied to the backside of the sample holder immediately before plunging into the cryogen bath. This preliminary cooling action prevents water from leaching out of the sample during the subsequent rapid freezing process, thereby preventing ice crystal formation and contamination on the backside of the sample

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cooling process is divided into two distinct stages: (1) preliminary cooling of the backside using cryogenic gas before plunging, and (2) rapid freezing of the frontside by plunging into the cryogen bath. This segmentation allows each stage to serve its specific function optimally without interfering with the other

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the sample holder is held vertically during plunging, then the setup is simple, but thermal contact is uneven and contamination occurs

Engineering Contradiction:
Improveplunging setup simplicityVSAvoidthermal contact uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

Instead of plunging the sample holder vertically with the frontside facing downward, the sample holder is held horizontally during plunging. This inversion of the plunging orientation ensures that both the frontside and backside of the sample make uniform thermal contact with the cryogen bath, preventing uneven freezing and contamination while maintaining operational simplicity

Inventive Principle:
Principle #13The other way round (Inversion)

3Temperature

If the aqueous liquid film is allowed to contact the cryogen directly, then freezing is achieved, but water leaches out and forms contaminating ice on the surface

Engineering Contradiction:
Improvefreezing temperatureVSAvoidsurface ice contamination
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The backside of the sample holder is pre-cooled with cryogenic gas before the aqueous liquid film contacts the cryogen bath. This preliminary anti-action creates a temperature gradient that prevents water from leaching out of the sample during freezing, thereby preventing the formation of contaminating ice on the sample surface

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces contamination and enhances the quality of vitrified samples, allowing for clearer imaging by preventing surfacial ice formation and maintaining the sample's amorphous state, thus improving the analysis in charged-particle microscopes.

Implementation Method 1

A blast of cryogenic fluid is applied to the backside of the sample holder before plunging into a cryogen bath

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

The aqueous liquid film is essentially 'spanned' across said perforation with the aid of surface tension effects

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Implementation Method 3

Plunging the sample holder onto a bath of cryogen, whereby the sample holder is held with said first major surface pointing toward the cryogen

Methodology Applied
Scientific EffectRapid freezing: Freezing

Implementation Method 4

ensuring vitrification and reducing contamination

Methodology Applied
Scientific EffectVitrification: Vitrification

Data Source

PatentEP2853847B1Preparation of cryogenic sample for charged-particle microscopy
Publication Date: 2016.02.03 FEI CO
  • EP2853847B1 patent drawingFigure 1A
  • EP2853847B1 patent drawingFigure 1B
  • EP2853847B1 patent drawingFigure 2

AI summary

A method of preparing a sample for study in a charged-particle microscope, comprising the following steps: - Providing a substantially plate-like sample holder having opposed first and second major surfaces substantially parallel to one another, comprising at least one aperture that connects said major surfaces and across which a membrane has been spanned upon said first major surface, which membrane comprises at least one perforation; - Spanning a film of aqueous liquid across said perforation, which liquid comprises at least one study specimen suspended therein; - Plunging the sample holder onto a bath of cryogen, whereby the sample holder is held with said first major surface pointing toward the cryogen and arranged substantially parallel to an exposed surface of the cryogen, further comprising the following step: - Applying a blast of cryogenic fluid to said film from a nozzle pointing toward said second major surface, immediately prior to the film making contact with said cryogen.