Cryostat Support Rod Thermal Isolation Using Low-Conductivity Washers

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Solution Overview

Problem

Cryostats face challenges in maintaining low thermal conductivity while preserving structural integrity and load-bearing capacity due to the introduction of holes in support rods, which restricts scalability and efficiency in cryogenic environments.

Innovation Solution

Incorporating washers made of low thermal conductivity materials, such as polyimide, between support rods and thermal stages to thermally isolate and maintain the structural integrity of the support system, ensuring effective thermal isolation and load distribution without compromising the mechanical integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If holes are introduced into support rods to break thermal conductivity path, then heat propagation from higher temperature thermal stages to lower temperature thermal stages is mitigated, but load bearing capacity of the support rod is reduced

Engineering Contradiction:
Improveheat propagationVSAvoidload bearing capacity
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The support rod is segmented into multiple sections with hollow cavities between them, creating discrete thermal barriers while maintaining structural integrity. Each section can independently bear load while the cavities between sections break the thermal conduction path, resolving the contradiction between thermal isolation and load-bearing capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support rod employs composite construction with different materials having varying thermal conductivities arranged in specific configurations. This allows certain regions to provide mechanical strength while other regions provide thermal isolation, simultaneously achieving both load-bearing capacity and heat propagation mitigation

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If support rods are used to mechanically couple thermal stages, then spatial isolation between adjacent thermal stages is maintained, but thermal conductivity path facilitates heat propagation from higher temperature to lower temperature thermal stages

Engineering Contradiction:
Improvespatial isolationVSAvoidheat propagation
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

Thermal barriers or insulating sections are introduced as intermediary elements within the support rod structure. These intermediaries break the continuous thermal conduction path while the support rod maintains spatial isolation and mechanical coupling between thermal stages, resolving the contradiction between structural stability and thermal isolation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces thermal conductivity between stages, preserving the structural integrity of the support system and enabling scalable cryostats by managing thermal gradients and load distribution efficiently.

Implementation Method 1

The washer can thermally isolate the support rod and the first thermal stage

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

a polyimide sleeve can intervene between the threaded shaft of the attachment mechanism and the threaded internal wall of the support rod

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11971141B2Low thermal conductivity support system for cryogenic environments
Publication Date: 2024.04.30 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11971141B2 patent drawing
  • US11971141B2 patent drawing
  • US11971141B2 patent drawing

AI summary

Techniques facilitating low thermal conductivity support systems within cryogenic environments are provided. In one example, a cryostat can comprise a support rod and a washer. The support rod can couple first and second thermal stages of the cryostat. The washer can intervene between the support rod and the first thermal stage. The washer can thermally isolate the support rod and the first thermal stage.