Crystal Habit Modifiers for Nuclear Reactor Deposit Control

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Solution Overview

Problem

Nuclear power plants face issues with corrosion product deposits on fuel and steam generator surfaces, leading to axial offset anomaly, heat transfer reduction, and fouling, which affect reactor performance and safety, with existing technologies unable to modify the crystalline structure of these deposits effectively.

Innovation Solution

The use of crystal habit modifiers (CHMs) is introduced into the nuclear reactor coolant systems to alter the morphology and composition of corrosion product deposits, specifically targeting Pressure Water Reactor (PWR) primary-side fuel rod crud and secondary-side steam generator deposits, by changing the crystal habit, porosity, and specific surface area, thereby mitigating axial offset anomaly and heat transfer fouling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If crystal habit modifiers are applied to modify deposit structure, then heat transfer is improved and deposit removal is facilitated, but the complexity of water chemistry control increases

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidwater chemistry control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Crystal habit modifiers act as intermediary substances that mediate between the coolant and corrosion product deposits. These modifiers adsorb onto crystal surfaces during deposition, altering growth patterns to create more porous, friable structures that maintain heat transfer efficiency and facilitate removal, thereby resolving the contradiction between improving heat transfer and managing chemistry complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the chemical parameters of the coolant by introducing crystal habit modifiers at controlled concentrations. These parameter changes alter the crystallization behavior of corrosion products, transforming dense, adherent deposits into porous, easily removable structures, thus improving heat transfer efficiency while maintaining manageable chemistry control through defined concentration ranges.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If existing technologies are used to control deposits, then axial offset anomaly is addressed, but the crystalline structure of deposits cannot be effectively modified

Engineering Contradiction:
Improvereactor performance stabilityVSAvoidcrystal structure control precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention replaces mechanical or physical deposit control methods with a chemical approach using crystal habit modifiers. Instead of relying on flow dynamics or mechanical removal, the chemistry is modified at the molecular level to control crystal nucleation and growth, achieving precise control over deposit crystalline structure and thereby improving both reactor performance stability and crystal structure control precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The application of CHMs effectively modifies the structure of deposits, reducing their mass and porosity, enhancing their friability, and improving heat transfer by creating a more porous structure that prevents deposit strengthening and facilitates easier removal, thus addressing axial offset anomaly and heat transfer issues in nuclear reactors.

Implementation Method 1

Crystal habit modifiers (CHMs) are introduced into the nuclear reactor coolant systems to alter the morphology and composition of corrosion product deposits, specifically targeting Pressure Water Reactor (PWR) primary-side fuel rod crud and secondary-side steam generator deposits, by changing the crystal habit, porosity, and specific surface area

Methodology Applied
Scientific EffectCrystal habit modification: Crystallisation

Implementation Method 2

The application of CHMs effectively modifies the structure of deposits, reducing their mass and porosity, enhancing their friability, and improving heat transfer by creating a more porous structure that prevents deposit strengthening and facilitates easier removal

Methodology Applied
Scientific EffectPorosity modification: Porosity

Data Source

PatentUS8433030B2Crystal habit modifiers for nuclear power water chemistry control of fuel deposits and steam generator crud
Publication Date: 2013.04.30 ELECTRIC POWER RES INST INC
  • US8433030B2 patent drawing
  • US8433030B2 patent drawing
  • US8433030B2 patent drawing

AI summary

Crystal habit modifiers (CHM) are provided to ameliorate deposit-related concerns in nuclear plant systems. The principal targets for utilization of crystal habit modifiers are Pressure Water Reactor (PWR) primary-side fuel rod crud and secondary-side steam generator deposits and Boiling Water Reactor (BWR) coolant system deposits.