Nonlinear Crystal Shifting Algorithm for UV Life Extension

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for prolonging the life of optically nonlinear crystals used in UV radiation generation, such as crystal-shifting, suffer from area-wasting inefficiencies due to the use of rectangular grids that do not fully utilize the crystal surface, especially when dealing with non-rectangular beam cross-sections and crystal defects.

Innovation Solution

Defining exclusion zones around defects and incrementally moving the crystal in a meandering pattern with overlapping beam paths to avoid these zones, allowing for continuous use of the clear aperture and potentially longer crystal life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a rectangular grid pattern is used for crystal shifting, then the crystal surface can be systematically utilized, but the clear aperture area is wasted due to non-rectangular beam cross-sections and defect exclusion zones

Engineering Contradiction:
Improvecrystal surface utilization efficiencyVSAvoidclear aperture area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent replaces the rectangular grid pattern with a circular scanning pattern that follows the actual beam cross-section shape. The beam is scanned along concentric circles within the clear aperture, eliminating the wasted corner areas inherent in rectangular patterns and maximizing the utilization of the crystal surface area.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent implements local quality by creating exclusion zones around crystal defects and adjusting the scanning pattern to avoid these specific areas. Rather than uniformly treating the entire crystal surface, the scanning algorithm dynamically adapts to local conditions by excluding defective regions while maximizing usage of healthy crystal areas.

Inventive Principle:
Principle #3Local quality

2Duration of action of stationary object

If the crystal is moved continuously to avoid defects and degradation, then the operational life is extended, but the complexity of the control system increases

Engineering Contradiction:
Improvecrystal operational lifeVSAvoidcontrol system complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent employs periodic scanning patterns where the beam systematically moves through predefined circular paths across the crystal surface. This periodic action ensures uniform distribution of UV exposure over time, preventing localized degradation and extending crystal life while maintaining a relatively simple and predictable control algorithm.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The scanning system automatically adjusts its pattern based on detected defect locations and beam position, without requiring external intervention. The control algorithm self-regulates the scanning paths to avoid exclusion zones while maximizing crystal surface utilization, reducing the need for complex external control mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables more efficient use of the crystal surface, potentially extending its operational life by avoiding dead zones and effectively managing defect areas, thus improving the overall performance and longevity of UV radiation generation systems.

Implementation Method 1

second harmonic (2H) radiation having a wavelength of 532 nm (green) can be generated by frequency-doubling the fundamental-wavelength radiation in a first optically nonlinear crystal

Methodology Applied
Scientific EffectSecond harmonic generation: Second Harmonic Generation

Implementation Method 2

The 2H-radiation can then be sum-frequency mixed the with unconverted fundamental-wavelength radiation in a second optically nonlinear crystal to provide third-harmonic (3H) radiation having a wavelength of about 355 nm

Methodology Applied
Scientific EffectSum-frequency mixing:

Implementation Method 3

The 2H-radiation can also be frequency-doubled in an optically nonlinear crystal to provide fourth-harmonic (4H) radiation having a wavelength of 266 nm

Methodology Applied
Scientific EffectFrequency doubling: Second Harmonic Generation

Implementation Method 4

The deterioration has been attributed to condensation of solid contaminants on the crystal resulting from UV breakdown of gaseous contaminants in an atmosphere surrounding the crystal

Methodology Applied
Scientific EffectUV breakdown: Photodissociation

Implementation Method 5

condensation of solid contaminants on the crystal resulting from UV breakdown of gaseous contaminants

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS8482846B2Advanced shifting algorithm for prolonging the life of an optically nonlinear crystal
Publication Date: 2013.07.09 COHERENT GMBH
  • US8482846B2 patent drawing
  • US8482846B2 patent drawing
  • US8482846B2 patent drawing

AI summary

In a shifting algorithm for an optically nonlinear crystal arranged to frequency-convert beam of radiation, the location of one or more defects in the crystal is recorded as an exclusion zone. The location of the beam is stepped incrementally over a surface around a closed or open loop path in increments less than a beam dimension. The path is arranged such that the beam does not enter the exclusion zone.