Crystalline API Forms for Stable Dissolution and Drug Storage
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Solution Overview
Problem
The amorphous state of (S)-7-Oxa-2-aza-spiro[4,5]decane-2-carboxylic acid [7-(3,6-dihydro2H-pyran-4-yl)-4-methoxy-thiazolo[4,5-c]pyridin-2-yl]-amide is thermodynamically unstable, affecting chemical and physical stability, dissolution rate, bioavailability, and storage of the drug.
Innovation Solution
Development of novel crystalline anhydrous and hydrate forms, as well as co-crystal forms with fumaric, 3-hydroxybenzoic, tartaric, and other acids, which exhibit improved dissolution behavior and stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the amorphous state of the compound is used for medicinal product, then the manufacturing process is simplified, but the chemical and physical stability deteriorates
Solution Approach 1:
The patent applies parameter changes by transforming the physical state of the compound from amorphous to crystalline forms. Specifically, it identifies and characterizes multiple crystalline polymorphs (Form I, Form II, Form III) and co-crystal forms with different co-formers (fumaric acid, tartaric acid, citric acid, malic acid). This phase transition from amorphous to crystalline state fundamentally changes the stability parameters while maintaining manufacturability through established crystallization and co-crystallization processes.
Solution Approach 2:
The patent employs composite materials by creating co-crystal forms that combine the active pharmaceutical ingredient with co-formers such as fumaric acid, tartaric acid, citric acid, and malic acid. These co-crystal compositions enhance the chemical and physical stability of the compound while improving dissolution properties. The co-crystal forms represent composite solid-state structures that leverage the beneficial properties of both the API and the co-former molecules.
2Speed
If the amorphous state of the compound is used, then the dissolution rate may be improved, but the thermodynamic stability deteriorates
Solution Approach 1:
The patent resolves this contradiction by identifying specific crystalline forms and co-crystal forms that optimize both dissolution rate and thermodynamic stability. The co-crystal forms, in particular, are designed to have enhanced solubility and dissolution rates compared to the pure API crystalline forms, while maintaining thermodynamic stability. The selection of specific co-formers with appropriate molecular structures and properties enables tuning of dissolution characteristics without sacrificing stability.
Solution Approach 2:
The patent applies local quality by creating distinct crystalline and co-crystal forms with specific local molecular arrangements and interactions. Each crystalline form and co-crystal form possesses unique local structural characteristics that influence dissolution behavior. The co-crystal forms exhibit local molecular environments that facilitate faster dissolution while the overall crystalline structure maintains thermodynamic stability. This local structural optimization allows simultaneous improvement of dissolution rate and stability.
3Stability of the object's composition
If crystalline forms are developed to improve stability, then the manufacturing complexity increases, but the storage properties improve
Solution Approach 1:
The patent manages manufacturing complexity by establishing well-defined crystallization and co-crystallization processes with specific parameters. The identification of multiple stable crystalline forms and co-crystal forms provides options for process optimization. The patent describes systematic approaches to crystallization including solvent selection, temperature control, and addition rates that standardize the manufacturing process. Co-crystallization methodologies are established with defined procedures for combining API and co-formers, making the enhanced stability forms manufacturable through controlled chemical processes rather than complex multi-step syntheses.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The new crystalline forms enhance thermodynamic stability, leading to improved dissolution rates, bioavailability, and storage properties for medicinal applications.
Implementation Method 1
Surprisingly, we have found a novel crystalline anhydrous form, termed A1 of (S)-7-Oxa-2-aza-spiro[4,5]decane-2-carboxylic acid [7-(3,6-dihydro-2H-pyran-4-yl)-4-methoxy-thiazolo[4,5-c]pyridin-2-yl]-amide. Furthermore, we have found new hydrate forms of (S)-7-Oxa-2-aza-spiro[4,5]decane-2-carboxylic acid [7-(3,6-dihydro-2H-pyran-4-yl)-4-methoxy-thiazolo[4,5-c]pyridin-2-yl]-amide, namely NF2, NF3, NF4, and NF12.
Implementation Method 2
Furthermore, we have found new hydrate forms of (S)-7-Oxa-2-aza-spiro[4,5]decane-2-carboxylic acid [7-(3,6-dihydro-2H-pyran-4-yl)-4-methoxy-thiazolo[4,5-c]pyridin-2-yl]-amide, namely NF2, NF3, NF4, and NF12.
Data Source
AI summary
A process prepares novel crystalline forms of (S)-7-oxa-2-aza-spiro[4.5]decane-2-carboxylic acid [7-(3,6-dihydro-2H-pyran-4-yl)-4-methoxy-thiazolo[4,5-c]pyridin-2-yl]-amide. The crystalline forms find application in medicaments and pharmaceutical preparations.


