Crystalline Indium Oxide TFT Stability

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Solution Overview

Problem

Thin-film transistors (TFTs) using amorphous oxide semiconductors face challenges in achieving high mobility and stability due to the amorphous nature of their active layers, which are influenced by oxygen vacancies, leading to unstable carrier electron density and characteristics.

Innovation Solution

A field-effect transistor with a semiconductor layer formed of n-type metal oxide semiconductor, specifically indium oxide doped with cations as dopants, where the doping results in a peak corresponding to a bixbite structure in X-ray diffraction, reducing oxygen vacancies and stabilizing carrier electrons through substitutional doping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If amorphous oxide semiconductor is used as the active layer, then the TFT can be fabricated at room temperature with high carrier mobility, but the stability is poor due to oxygen vacancies causing unstable carrier electron density

Engineering Contradiction:
Improvefabrication temperatureVSAvoidstability of transistor characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the physical state parameter of the semiconductor layer from amorphous to crystalline state. The active layer is formed as a crystalline oxide semiconductor with specific crystal structures (such as InO3, In4O7, or In2O3), which fundamentally alters the material properties to eliminate oxygen vacancies while maintaining high carrier mobility and enabling stable transistor characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material strategy by creating an n-type doped oxide semiconductor layer combining indium oxide with other metal oxides (such as zinc oxide, gallium oxide, or tin oxide). This composite approach allows achieving both high carrier mobility through n-type doping and structural stability through the crystalline framework, resolving the contradiction between ease of manufacture and reliability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If n-type doping is performed in amorphous oxide semiconductor, then carrier density increases, but the doping effectiveness is limited by the amorphous structure

Engineering Contradiction:
Improvecarrier densityVSAvoiddoping effectiveness
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent changes the structural parameter from amorphous to crystalline state, which dramatically improves doping effectiveness. In the crystalline structure, dopant atoms can be precisely positioned in the lattice, enabling controlled and effective n-type doping that significantly increases carrier density while maintaining manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high mobility and stability in TFTs by ensuring that carrier electrons are generated through substitutional doping, reducing the impact of oxygen vacancies and maintaining stable transistor characteristics.

Implementation Method 1

The indium oxide is n-type doped through introduction of one or more kinds of cations as dopants

Methodology Applied
Scientific EffectSubstitutional doping: Dopants

Implementation Method 2

The n-type metal oxide semiconductor has a peak detected at an angle corresponding to a (222) plane of indium oxide having a bixbite structure in an X-ray diffraction method

Methodology Applied
Scientific EffectX-ray diffraction: Bragg Diffraction

Data Source

PatentUS11462646B2Field-effect transistor, display element, image display device, and system
Publication Date: 2022.10.04 RICOH CO LTD
  • US11462646B2 patent drawing
  • US11462646B2 patent drawing
  • US11462646B2 patent drawing

AI summary

A field-effect transistor including a semiconductor layer formed of an n-type metal oxide semiconductor, wherein the n-type metal oxide semiconductor includes indium oxide, wherein the indium oxide is n-type doped through introduction of one or more kinds of cations as dopants, and wherein the n-type metal oxide semiconductor has a peak detected at an angle corresponding to a (222) plane of indium oxide having a bixbite structure in an X-ray diffraction method using a two-dimensional detector.