Crystalline Metal Oxide Coating on Lithium Battery Cathode

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current lithium batteries using transition metal compounds as cathode active materials have limited electrical capacity, low electrical conductivity, and reduced lifetime and high-rate characteristics due to the use of non-conductive materials.

Innovation Solution

A composite cathode active material is developed with a core capable of intercalating and deintercalating lithium, coated with a crystalline metal oxide layer, which improves electrical conductivity and enhances the battery's surface conductivity, lifetime, and high-rate characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If transition metal compounds are used as cathode active materials, then electrical capacity is improved, but electrical conductivity deteriorates

Engineering Contradiction:
Improveelectrical capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies composite materials by combining transition metal compounds (for high capacity) with conductive materials such as carbon coatings or metallic oxides (for improved conductivity). This creates a composite cathode structure where the conductive material forms a coating or matrix around the transition metal particles, simultaneously achieving high electrical capacity and adequate electrical conductivity.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If non-conductive materials are used to increase capacity, then electrical capacity is improved, but lifetime and high-rate characteristics deteriorate

Engineering Contradiction:
Improveelectrical capacityVSAvoidlifetime
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent uses conductive materials as an intermediary between the non-conductive transition metal compounds and the electrolyte/external circuit. This intermediary conductive layer facilitates electron transport while allowing the high-capacity transition metal material to function, thereby improving both lifetime and high-rate characteristics without sacrificing capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional cathode materials are used, then manufacturing simplicity is maintained, but high-rate characteristics deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidhigh-rate characteristics
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent modifies physical parameters of the cathode material by applying surface coatings or altering particle morphology (such as reducing particle size or creating porous structures). These parameter changes enhance the surface area and conductivity, improving high-rate characteristics while maintaining compatibility with conventional manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite cathode active material with a crystalline coating layer significantly improves the electrical conductivity and charging/discharging characteristics of lithium batteries, leading to enhanced lifetime and high-rate performance.

Implementation Method 1

a core capable of intercalating and deintercalating lithium

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS10079384B2Composite cathode active material, cathode and lithium battery including the composite cathode active material, and method of preparing the composite cathode active material
Publication Date: 2018.09.18 SAMSUNG SDI CO LTD
  • US10079384B2 patent drawing
  • US10079384B2 patent drawing
  • US10079384B2 patent drawing

AI summary

A composite cathode active material, a cathode including the same, a lithium battery including the cathode, and preparation method thereof are disclosed. The composite cathode active material includes: a core capable of intercalating and deintercalating lithium; and a crystalline coating layer disposed on at least part of a surface of the core, wherein the coating layer include a metal oxide.